Spray Forming: Controlling the Atomization Result with Regard to Particle Properties

Abstract Spray forming is a new production process for manufacturing semi‐finished metal products. The procedure combines the liquid metal atomization with the compaction event of the generated metal droplets on a substrate. During spray forming, the heat emission of the molten metal particles is one of the most important transfer operations defining the thermal conditions in the spray and deposit. Definite thermal conditions throughout the manufacturing process lead to fine equi‐axed grain structures and therewith to characteristic and desired material properties. Thus, in particular, the disintegration of the molten metal occurring during spray forming is an essential step.