Gas-phase modeling of impinging flames used for the flame surface modification of polypropylene film

Contact-angle measurements, atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS or ESCA) were used to characterize flame-treated biaxially oriented polypropylene (PP) films. While the surface of PP treated in a fuel-lean flame is highly oxidized, no watersoluble low-molecular-weight oxidized material (LMWOM) is formed by the flame treatment. A new computational model, SPIN, was used to determine the chemical composition of the impinging flames used to modify the PP. The SPIN model indicates that the species primarily responsible for the surface oxidation of the PP are OH, HO2, H2O2, and O2. Because the concentration of atomic O in the flame is low, there is little scission of the PP chains and no formation of LMWOM. AFM indicates that a 'nodular' surface topography is generated during the flame oxidation of the PP. The surface topographical features generated by flame treatment are probably the result of the agglomeration of intermediate-molecular-weight materials.