journal article·2025-07-04Open access

Self-healing unmanned aerial vehicle skin for icing prevention and intelligent monitoring

Sijia Xu, Ruiqi Li, Shu Tian, Junyu Yu, Chengtao An, Kai Yang, Jing Yang, Lei Zhang

npj Flexible Electronics· Volume 9· Issue 1

Abstract

In-flight icing is a common hazard in unmanned aerial vehicles (UAVs), accounting for 25% of drone accidents due to their sensitivity to weight increase. Anti-icing technology for UAVs remains challenging because of their limited payload capacity and insufficient power to support electrothermal deicing systems. In this study, a self-healing intelligent skin was developed for small-size smart devices, such as UAVs. It provides anti-icing and icephobic capabilities in addition to real-time monitoring of in-flight icing. This skin consists of five layers, including self-healing supramolecular elastomers and electrodes, with an encapsulation layer composed of a specially designed fluoropolymer to decrease the ice nucleation temperature (−28.4 °C) and ice adhesion strength (33.0 kPa). Notably, this skin can monitor ice accretion on the UAV surface in real time, and its sensing performance undergoes complete self-recovery after damage. This study paves the way for intelligent UAVs to operate safely under extreme weather conditions.
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Research context

OpenAlex topics: Icing and De-icing Technologies · Smart Materials for Construction · Surface Modification and Superhydrophobicity

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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