Multiscale nanowire-microfluidic hybrid strain sensors with high sensitivity and stretchability

Abstract Nanomaterials with low-dimensional morphology have been explored for enhancing the performance of strain sensors, but it remains difficult to achieve high stretchability and sensitivity simultaneously. In this work, a composite structure strain sensor based on nanomaterials and conductive liquid is designed, demonstrated, and engineered. The nanowire-microfluidic hybrid (NMH) strain sensor responds to multiscale strains from 4% to over 400%, with a high sensitivity and durability under small strain. Metal nanowires and carbon nanotubes are used to fabricate the NMH strain sensors, which simultaneously exhibit record-high average gauge factors and stretchability, far better than the conventional nanowire devices. Quantitative modeling of the electrical characteristics reveals that the effective conductivity percolation through the hybrid structures is the key to achieving high gauge factors for multiscale sensing. The sensors can operate at low voltages and are capable of responding to various mechanical deformations. When fixed on human skin, the sensors can monitor large-scale deformations (skeleton motion) and small-scale deformations (facial expressions and pulses). The sensors are also employed in multichannel, interactive electronic system for wireless control of robotics. Such demonstrations indicate the potential of the sensors as wearable detectors for human motion or as bionic ligaments in soft robotics.