journal article·2021-11Open access

Large-deformation crystal plasticity simulation of microstructure and microtexture evolution through adaptive remeshing

Karo Sedighiani, Vitesh Shah, Konstantina Traka, Martin Diehl, Franz Roters, Jilt Sietsma, Dierk Raabe

Abstract

The capability of high-resolution modeling of crystals subjected to large plastic strain is essential in predicting many important phenomena occurring in polycrystalline materials, such as microstructure, deformation localization and in-grain texture evolution. However, due to the heterogeneity of the plastic deformation in polycrystals, the simulation mesh gets distorted during the deformation. This mesh distortion deteriorates the accuracy of the results, and after reaching high local strain levels, it is no longer possible to continue the simulation. In this work, two different adaptive remeshing approaches are introduced for simulating large deformation of 3D polycrystals with high resolution under periodic boundary conditions. In the first approach, a new geometry with a new mesh is created, and then the simulation is restarted as a new simulation in which the initial state is set based on the last deformation state that had been reached. In the second approach, the mesh is smoothened by removing the distortion part of the deformation, and then the simulation is continued after finding a new equilibrium state for the smoothed mesh and geometry. The first method is highly efficient for conducting high-resolution large-deformation simulations. On the other hand, the second method’s primary advantage is that it can overcome periodicity issues related to shear loading, and it can be used in conjunction with complex loading conditions. The merits of the methodologies are demonstrated using full-field simulations performed using a dislocation-density-based crystal plasticity model for Interstitial free (IF-) steel. Particular emphasis is put on studying the effect of resolution and adaptive meshing. The algorithms presented have been implemented into the free and open-source software package, DAMASK (Düsseldorf Advanced Material Simulation Kit).
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Microstructure and mechanical properties · Metallurgy and Material Forming · Microstructure and Mechanical Properties of Steels

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (67)

Show source-provided references
1. Recrystallization mechanisms and microstructure development in emerging metallic materials: A review
2. Modelling deformation microstructure with the crystal plasticity finite-element method10.1098/rsta.1999.0391 ↗
3. Development of localized orientation gradients in fcc polycrystals10.1080/01418619608242998 ↗
4. On the Localization of Plastic Strain in Microtextured Regions of Ti-6Al-4V10.1016/j.actamat.2020.116492 ↗
5. An integrated fast Fourier transform-based phase-field and crystal plasticity approach to model recrystallization of three dimensional polycrystals10.1016/j.cma.2014.12.007 ↗
6. Crystal plasticity analysis of deformation anisotropy of lamellar TiAl alloy: 3D microstructure-based modelling and in-situ microcompression10.1016/j.ijplas.2019.04.012 ↗
7. Simulation of stored energy and orientation gradients in cold-rolled interstitial free steels10.1016/S1359-6454(02)00576-1 ↗
8. A coupled thermomechanical crystal plasticity model applied to Quenched and Partitioned steel10.1016/j.ijplas.2020.102757 ↗
9. A micromechanics study on strain-localization-induced fracture initiation in bending using crystal plasticity models10.1080/01418610108216649 ↗
10. Localization of plastic deformation in stretching sheets with a crystal plasticity approach: Competition between weakest link and instable mode controlled process10.1016/j.ijsolstr.2020.11.021 ↗
11. Evaluation of finite element based analysis of 3D multicrystalline aggregates plasticity Application to crystal plasticity model identification and the study of stress and strain fields near grain boundaries10.1016/j.ijplas.2004.05.017 ↗
12. Crystal plasticity study on stress and strain partitioning in a measured 3D dual phase steel microstructure10.1134/S1029959917030079 ↗
13. Identifying Structure-Property Relationships Through DREAM.3D Representative Volume Elements and DAMASK Crystal Plasticity Simulations: An Integrated Computational Materials Engineering Approach10.1007/s11837-017-2303-0 ↗
14. Coupled experimental-computational analysis of primary static recrystallization in low carbon steel10.1088/1361-651X/ab51bd ↗
15. Quantifying the contribution of crystallographic texture and grain morphology on the elastic and plastic anisotropy of bcc steel10.3390/met9121252 ↗
16. Coupled Crystal Plasticity-Phase Field Fracture Simulation Study on Damage Evolution Around a Void: Pore Shape Versus Crystallographic Orientation10.1007/s11837-017-2308-8 ↗
17. A spectral method solution to crystal elasto-viscoplasticity at finite strains10.1016/j.ijplas.2012.09.012 ↗
18. Modeling slip, kink and shear banding in classical and generalized single crystal plasticity10.1016/S1359-6454(98)00012-3 ↗
19. On solution mapping and remeshing in crystal plasticity finite element simulations: application to equal channel angular pressing10.1088/1361-651X/ab28e3 ↗
20. Efficient two-scale FE-FFT-based mechanical process simulation of elasto-viscoplastic polycrystals at finite strains10.1016/j.cma.2020.113566 ↗
21. Microstructure and strength of nickel at large strains10.1016/S1359-6454(00)00082-3 ↗
22. Deformation microstructures and textures in steels10.1098/rsta.1999.0385 ↗
23. Investigation the micromechanisms of strain localization formation in AZ31 Mg alloy: A mesoscale 3D full-field crystal plasticity computational homogenization study10.1016/j.euromechsol.2019.103903 ↗
24. Non-crystallographic shear banding in crystal plasticity FEM simulations: Example of texture evolution in α-brass10.1016/j.actamat.2011.10.047 ↗
25. Assessment of plastic heterogeneity in grain interaction models using crystal plasticity finite element method10.1016/j.ijplas.2009.05.005 ↗
26. A finite element methodology to incorporate kinematic activation of discrete deformation twins in a crystal plasticity framework10.1016/j.cma.2019.112653 ↗
27. Texture formation in metal alloys with cubic crystal structures10.1080/02670836.2016.1231746 ↗
28. Texture gradients and strain localisation in extruded aluminium profile10.1016/j.ijsolstr.2016.07.024 ↗
29. Mesoscopic coupled modeling of texture formation during recrystallization considering stored energy decomposition10.1016/j.commatsci.2016.11.048 ↗
30. Three-dimensional crystal plasticity finite element analysis of microstructure and texture evolution during channel die compression of if steel10.1016/j.commatsci.2014.09.032 ↗
31. Comparison of anisotropy evolution in BCC and FCC metals using crystal plasticity and texture analysis10.1016/j.euromechsol.2016.11.002 ↗
32. Investigation on Texture Evolution Mechanism of NiTiFe Shape Memory Alloy Under Plane Strain Compression
33. Investigating mesh sensitivity and polycrystalline RVEs in crystal plasticity finite element simulations10.1016/j.ijplas.2019.06.001 ↗
34. A constitutive model for fcc single crystals based on dislocation densities and its application to uniaxial compression of aluminium single crystals10.1016/j.actamat.2004.04.012 ↗
35. A dislocation density based constitutive model for crystal plasticity FEM including geometrically necessary dislocations10.1016/j.actamat.2006.01.005 ↗
36. On the efficiency of nearest neighbor searching with data clustered in lower dimensions
37. The Kolmogorov-Smirnov Test for Goodness of Fit10.1080/01621459.1951.10500769 ↗
38. Topological aspects responsible for recrystallization evolution in an IF-steel sheet - Investigation with cellular-automaton simulations10.1016/j.commatsci.2021.110643 ↗
39. Microstructural modeling of anisotropic plasticity in large scale additively manufactured 316L stainless steel10.1016/j.mechmat.2020.103664 ↗
40. Deformation-induced orientation spread in individual bulk grains of an interstitial-free steel10.1016/j.actamat.2014.11.038 ↗
41. Texture gradient simulations for extrusion and reversible rolling of FCC metals10.1016/S0749-6419(99)00048-0 ↗
42. A multiscale simulation framework of the accumulative roll bonding process accounting for texture evolution10.1016/j.msea.2015.02.005 ↗
43. 3D simulation of short fatigue crack propagation by finite element crystal plasticity and remeshing
44. Large-scale 3D random polycrystals for the finite element method: Generation, meshing and remeshing10.1016/j.cma.2011.01.002 ↗
45. Study on the orientational stability of cube-oriented FCC crystals under plane strain by use of a texture component crystal plasticity finite element method10.1016/j.scriptamat.2003.11.061 ↗
46. Influence of shear deformation during asymmetric rolling on the microstructure, texture, and mechanical properties of the AZ31B magnesium alloy sheet10.1016/j.msea.2020.140306 ↗
47. Adaptive mesh refinement and automatic remeshing in crystal plasticity finite element simulations10.1088/0965-0393/17/7/075012 ↗
48. Dislocation density distribution around an indent in single-crystalline nickel: Comparing nonlocal crystal plasticity finite-element predictions with experiments10.1016/j.actamat.2014.03.012 ↗
49. Sensitivity to grain discretization of the simulated crystal stress distributions in FCC polycrystals10.1088/0965-0393/17/1/015001 ↗
50. DAMASK - The Düsseldorf Advanced Material Simulation Kit for modeling multi-physics crystal plasticity, thermal, and damage phenomena from the single crystal up to the component scale10.1016/j.commatsci.2018.04.030 ↗
51. Overview of constitutive laws, kinematics, homogenization and multiscale methods in crystal plasticity finite-element modeling: Theory, experiments, applications10.1016/j.actamat.2009.10.058 ↗
52. Experimental investigation of plastic grain interaction10.1016/S0921-5093(01)01974-8 ↗
53. Effects of interactions among crystals on the inhomogeneous deformations of polycrystals10.1016/1359-6454(95)00309-6 ↗
54. Microstructure and texture evolution in Mg/Nb layered materials made by accumulative roll bonding10.1016/j.ijplas.2019.08.015 ↗
55. An efficient and robust approach to determine material parameters of crystal plasticity constitutive laws from macro-scale stress-strain curves10.1016/j.ijplas.2020.102779 ↗
56. Determination and analysis of the constitutive parameters of temperature-dependent dislocation-density-based crystal plasticity models.
57. Multiscale modeling of plasticity based on embedding the viscoplastic self-consistent formulation in implicit finite elements10.1016/j.ijplas.2011.07.002 ↗
58. Numerically robust spectral methods for crystal plasticity simulations of heterogeneous materials10.1016/j.ijplas.2014.02.006 ↗
59. Animating rotation with quaternion curves10.1145/325165.325242 ↗
60. Integrated experimental-simulation analysis of stress and strain partitioning in multiphase alloys10.1016/j.actamat.2014.07.071 ↗
61. Strain localization and damage in dual phase steels investigated by coupled in-situ deformation experiments and crystal plasticity simulations10.1016/j.ijplas.2014.06.004 ↗
62. Deformation patterning in finite-strain crystal plasticity by spectral homogenization with application to magnesium10.1016/j.cma.2018.03.003 ↗
63. On the role of the collinear dislocation interaction in deformation patterning and laminate formation in single crystal plasticity10.1016/j.mechmat.2018.06.007 ↗
64. Effect of realistic 3D microstructure in crystal plasticity finite element analysis of polycrystalline Ti-5Al-2.5Sn10.1016/j.ijplas.2015.01.003 ↗
65. Study of microstructural grain and geometric size effects on plastic heterogeneities at grain-level by using crystal plasticity modeling with high-fidelity representative microstructures10.1016/j.ijplas.2017.09.011 ↗
66. An integrated full-field model of concurrent plastic deformation and microstructure evolution: Application to 3D simulation of dynamic recrystallization in polycrystalline copper10.1016/j.ijplas.2015.12.010 ↗
67. Influence of in-grain mesh resolution on the prediction of deformation textures in fcc polycrystals by crystal plasticity FEM10.1016/j.actamat.2006.11.035 ↗