journal article·2013-03

Thinning analysis for hot forming of single-piece hemispherical dish end using finite element simulation and its empirical modeling

Harit K. Raval, Anish H. Gandhi, Mukesh M. Makwana, Harshit K. Dave, Yogesh K. Srivastav

Publisher page

Abstract

Hot forming is an important forming method for production of small and medium sized single-piece pressure vessel dish ends. Thinning of the blank material with increased degree of forming is quite obvious. Present work shows finite element (FE) analysis of hot forming of single-piece hemispherical dish end (SPHDE) for predicting maximum thinning of blank during forming. Thinning analysis is performed for SPHDE of two different ferrous material grades SA-387 Gr22 and SA-516 as per ASME, Section II, Part A (2004). Percentage thinning results of FE analysis are verified with the practical material thinning data. Based on the thinning analysis, empirical relation for calculation of percentage thinning as a function of different dish ends′ geometry parameters is proposed. Empirically predicted percentage thinning is observed to be in good agreement with practical and FE simulation results. Thinning results obtained based on proposed FE simulation and empirical model can be helpful to design engineer in selecting thickness of developed blank considering thinning allowance for hot forming of SPHDE. Thinning analysis data can be used for optimizing the dish end geometrical parameters for minimum thinning during forming.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (11)

Show source-provided references
1. Lin ST, Kozlov YuI (1976) Variation-in vessel-head thickness during forming. Chem Petrol Eng 12(8):706–70810.1007/BF01837159 ↗
2. Lukyanov VP, Gorokhov ED (1978) A method to producing one-piece formed hemispherical thin-walled end plates. Equip Manuf Technol 11:26–28
3. Zhang SH, Danckert J, Nielsen KB (1999) Integral hydro-bulge forming of pressure vessel heads. J Mater Process Technol 86:184–18910.1016/S0924-0136(98)00309-4 ↗
4. Sarkar B, Jha BK, Mukerjee D, Jha S, Narasimhan K (2002) Thinning as a failure criterion during sheet metal forming. J Fail Anal Prev 2(2):63–6410.1007/BF02715421 ↗
5. Thiruvarudchelvan S, Sritharan T (2003) Properties of hemispherical cups drawn using a flexible tool. J Mater Process Technol 134:310–31710.1016/S0924-0136(02)01115-9 ↗
6. Dutta A (2004) Thickness-profiling of initial blank for super plastic forming of uniformly thick domes. Mater Sci Eng 37:79–8110.1016/S0921-5093(03)00632-4 ↗
7. Hussain G, Gao L, Hayat N (May 2011) Forming parameters and forming defects in incremental forming of an aluminum sheet: correlation, empirical modeling and optimization– part A. Mater. Manuf. Process. doi: 10.1080/10426914.2011.55201710.1080/10426914.2011.552017 ↗
8. Rules for Construction of Pressure Vessels, ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, 2004
9. ASME Boiler and Pressure Vessel Code, Section II, Part A (2004)
10. Rules for Construction of Pressure Vessels, ASME Boiler and Pressure Vessel Code, Section VIII, Division 2, 2007
11. Jeyasingh JJV, Rao BN (2005) On the thinning variation of a superplastically formed titanium alloy spherical domes. J Mater Process Technol 160:370–37310.1016/j.jmatprotec.2004.06.024 ↗