journal article·2024-03

Novel finite element model of analyzing wall thickness during tube drawing considering raw tube’s thickness non-uniformity and die misalignment

N. A. Razali, J. B. Byun, M. S. Joun

Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Vibration and Dynamic Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references
1. Jansson M, Nilsson L, Simonsson K (2007) On process parameter estimation for the tube hydroforming process. J Mater Process Technol 190(1–3):1–1. https://doi.org/10.1016/j.jmatprotec.2007.02.05010.1016/j.jmatprotec.2007.02.050 ↗
2. Pirling T, Carradò A, Brück S, Palkowski H (2008) Neutron stress imaging of drawn copper tube: comparison with finite-element model. Metall and Mater Trans A 39(13):3149–3154. https://doi.org/10.1007/s11661-008-9629-810.1007/s11661-008-9629-8 ↗
3. Pirling T, Carradò A, Palkowski H (2011) Residual stress distribution in seamless tubes determined experimentally and by FEM. Procedia Eng 10:3080–3085. https://doi.org/10.1016/j.proeng.2011.04.51010.1016/j.proeng.2011.04.510 ↗
4. Guo W, Chen R, Jin JJ (2015) Online eccentricity monitoring of seamless tubes in cross-roll piercing mill. J Manuf Sci Eng 137(2). https://doi.org/10.1115/1.402844010.1115/1.4028440 ↗
5. Al-Hamdany N, Salih MZ, Palkowski H, Carradò A et al (2021) Tube Drawing with Tilted Die: Texture. Dislocation Density Mech Properties Metals 11(4):638. https://doi.org/10.3390/met1104063810.3390/met11040638 ↗
6. Lambiase F, Di Ilio A (2012) Deformation inhomogeneity in roll drawing process. J Manuf process 14(3):208–215. https://doi.org/10.1016/j.jmapro.2011.12.00510.1016/j.jmapro.2011.12.005 ↗
7. Foadian F, Carradó A, Palkowski H (2015) Precision tube production: Influencing the eccentricity and residual stresses by tilting and shifting. J Mater Process Technol 222:155–162. https://doi.org/10.1016/j.jmatprotec.2015.03.00810.1016/j.jmatprotec.2015.03.008 ↗
8. Le Grognec P, Casari P, Choqueuse D (2009) Influence of residual stresses and geometric imperfections on the elastoplastic collapse of cylindrical tubes under external pressure. Mar Struct 22(4):836–854. https://doi.org/10.1016/j.marstruc.2009.09.00310.1016/j.marstruc.2009.09.003 ↗
9. Neves FO, Button ST, Caminaga C (2005) Gentile FC (2005) Numerical and experimental analysis of tube drawing with fixed plug. J Braz Soc Mech Sci Eng 27:426–431. https://doi.org/10.1590/S1678-5878200500040001110.1590/S1678-58782005000400011 ↗
10. Akiyama M, Kuboki T (2002) Optimisation of method for reducing residual stresses after cold bar drawing. Ironmak Steelmak 29(2):101–106. https://doi.org/10.1179/03019230222500197410.1179/030192302225001974 ↗
11. Yoshida K, Furuya H (2004) Mandrel drawing and plug drawing of shape-memory-alloy fine tubes used in catheters and stents. J Mater Process Technol 153:145–150. https://doi.org/10.1016/j.jmatprotec.2004.04.18210.1016/j.jmatprotec.2004.04.182 ↗
12. Linardon C, Favier D, Chagnon G, Gruez B (2014) A conical mandrel tube drawing test designed to assess failure criteria. J Mater Process Technol 214(2):347–357. https://doi.org/10.1016/j.jmatprotec.2013.09.02110.1016/j.jmatprotec.2013.09.021 ↗
13. Yoshida K, Watanabe M, Ishikawa H (2001) Drawing of Ni–Ti shape-memory-alloy fine tubes used in medical tests. J Mater Process Technol 118(1–3):251–255. https://doi.org/10.1016/S0924-0136(01)00930-X10.1016/S0924-0136(01)00930-X ↗
14. Palengat M, Chagnon G, Favier D, Louche H, Linardon C, Plaideau C (2013) Cold drawing of 316l stainless steel thin-walled tubes: experiments and finite element analysis. Int J Mech Sci 70:69–78. https://doi.org/10.1016/j.ijmecsci.2013.02.00310.1016/j.ijmecsci.2013.02.003 ↗
15. Alexandrova N (2001) Analytical treatment of tube drawing with a mandrel. Proc Inst Mech Eng, Part C: J Mech Eng Sci 215(5):581–589. https://doi.org/10.1243/0954406011520910.1243/09544060115209 ↗
16. Rubio EM (2006) Analytical methods application to the study of tube drawing processes with fixed conical inner plug: Slab and upper bound methods. J Achiev Mater Manuf Eng 14(1–2):119–130
17. Lee SK, Ko DC, Kim BM, Lee JH, Kim SW, Lee YS (2007) A study on monobloc tube drawing for steering input shaft. J Mater Process Technol 191(1–3):55–58. https://doi.org/10.1016/j.jmatprotec.2007.03.06210.1016/j.jmatprotec.2007.03.062 ↗
18. Palengat M, Chagnon G, Millet C, Favier D (2007) Tube drawing process modelling by a finite element analysis. AIP Conf Proc 908(1):705–710. https://doi.org/10.1063/1.274089310.1063/1.2740893 ↗
19. Rubio EM, Camacho AM, Pérez R, Marín MM (2017) Guidelines for selecting plugs used in thin-walled tube drawing processes of metallic alloys. Metals 7(12):572. https://doi.org/10.3390/met712057210.3390/met7120572 ↗
20. Boutenel F, Delhomme M, Velay V, Boman R (2018) Finite element modelling of cold drawing for high-precision tubes. C R Méc 346(8):665–677. https://doi.org/10.1016/j.crme.2018.06.00510.1016/j.crme.2018.06.005 ↗
21. Gattmah J, Ozturk F, Orhan S (2020) A new development of measurement technique for residual stresses generated by the cold tube drawing process with a fixed mandrel. The Int J Adv Manuf Technol 108(11):3675–3687. https://doi.org/10.1007/s00170-020-05645-810.1007/s00170-020-05645-8 ↗
22. Béland JF, Fafard M, Rahem A, D’Amours G, Cote T (2011) Optimization on the cold drawing process of 6063 aluminium tubes. Appl Math Model 35(11):5302–5313. https://doi.org/10.1016/j.apm.2011.04.02510.1016/j.apm.2011.04.025 ↗
23. Sheu JJ, Lin SY, Yu CH (2014) Optimum die design for single pass steel tube drawing with large strain deformation. Procedia Eng 81:688–693. https://doi.org/10.1016/j.proeng.2014.10.06110.1016/j.proeng.2014.10.061 ↗
24. Hosseinzadeh M, Mouziraji MG (2016) An analysis of tube drawing process used to produce squared sections from round tubes through FE simulation and response surface methodology. J Adv Manuf Technol 87(5):2179–2194. https://doi.org/10.1007/s00170-016-8532-510.1007/s00170-016-8532-5 ↗
25. Jafari M, Hosseinzadeh M, Elyasi M (2018) Optimization of tube drawing process through FE analysis, intelligent computation, and experimental verification. Proc Inst Mech Eng E: Process Mech Eng 232(1):94–107. https://doi.org/10.1177/095440891668558710.1177/0954408916685587 ↗
26. Farahani ND, Parvizi A, Barooni A, Naeini SA (2018) Optimum curved die profile for tube drawing process with fixed conical plug. The Int J Adv Manufactur Technol 97(1):1–1. https://doi.org/10.1007/s00170-018-1803-610.1007/s00170-018-1803-6 ↗
27. Tetley G (1978) Variation of eccentricity during block drawing of tubes. J App Metalwork 1(1):80–83. https://doi.org/10.1007/BF0283396310.1007/BF02833963 ↗
28. Joun MS, Chung SH, Lee MC, Eom JG, Chung WJ (2023) Cases of multi-body mechanics in metal forming. AIP Conf Proc 257(1):020003. https://doi.org/10.1063/5.011912310.1063/5.0119123 ↗
29. Joun MS, Choi I, Eom J, Lee M (2007) Finite element analysis of tensile testing with emphasis on necking. Comput Mater Sci 41(1):63–69. https://doi.org/10.1016/j.commatsci.2007.03.00210.1016/j.commatsci.2007.03.002 ↗
30. Joun MS, Eom JG, Lee MC (2008) A new method for acquiring true stress–strain curves over a large range of strains using a tensile test and finite element method. Mech Mater 40(7):586–593. https://doi.org/10.1016/j.mechmat.2007.11.00610.1016/j.mechmat.2007.11.006 ↗
31. Joun MS, Moon HG, Choi IS, Lee MC, Jun DB (2009) Effects of friction laws on metal forming processes. Tribol Int 42(2):311–319. https://doi.org/10.1016/j.triboint.2008.06.01210.1016/j.triboint.2008.06.012 ↗
32. Jee CW, Ji SM, Byun JB, Joun MS (2022) Practical blended flow models for bulk metal forming using the cylindrical tensile test with its related flow behavior at large strain. J Korean Soc Precis Eng 39(8):583–593. https://doi.org/10.7736/JKSPE.022.03710.7736/JKSPE.022.037 ↗
33. Kang MK, Ji SM, Lee SW, Hong SM, Joun MS (2023) Flow behavior dependence of rod shearing phenomena of various materials in automatic multi-stage cold forging. J Mech Sci Technol 37:139–148. https://doi.org/10.1007/s12206-022-1214-310.1007/s12206-022-1214-3 ↗
34. Byun JB, Razali MK, Lee CJ, Seo ID, Chung WJ, Joun MS (2020) Automatic multi-stage cold forging of an SUS304 ball-stud with a hexagonal hole at one end. Materials 13(22):5300. https://doi.org/10.3390/ma1322530010.3390/ma13225300 ↗
35. Lee MC, Joun MS, Lee JK (2007) Adaptive tetrahedral element generation and refinement to improve the quality of bulk metal forming simulation. Finite Eleme Anal Des 43(10):788–802. https://doi.org/10.1016/j.finel.2007.05.00610.1016/j.finel.2007.05.006 ↗
36. Razali NA, Chung SH, Chung WJ, Joun MS (2022) Implicit elastoplastic finite element analysis of tube-bending with an emphasis on springback prediction. J Adv Manuf Technol 120(9):6377–6391. https://doi.org/10.1007/s00170-022-09073-810.1007/s00170-022-09073-8 ↗