journal article·2016-07

Prediction of forming limit diagrams using the modified M-K method in hydroforming of aluminum tubes

R. Hashemi, R. Madoliat, A. Afshar

Publisher page

Abstract

The purpose of this study is to predict forming limit diagrams (FLDs) for AA6063 and AA6065 aluminum seamless extruded tubes. The Modified Marciniak and Kuczynski (M-K) method is used with Barlat’s 1989 anisotropic yield function and Voce equation. Furthermore, a new calibration method for FLD determination based on the modified M-K method is also applied. The predicted forming limits correlate well with experimental data. It is shown that in comparison to other methods, this method is able to predict necking in tube hydroforming with more accuracy. Therefore, this method can be used to predict bursting in a wide range of practical tube hydroforming of aluminum alloys.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Microstructure and mechanical properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (24)

Show source-provided references
1. Ahmetoglu M, Altan T (2000) Tube hydroforming: state-of-the-art and future trends. J Mater Process Technol 98(1):25–3310.1016/S0924-0136(99)00302-7 ↗
2. Kim J, Kim YW, Kang BS, Hwan SM (2004) Finite element analysis for bursting failure prediction in bulge forming of a seamed tube. Finite Elem Anal Des 40:953–96610.1016/j.finel.2003.05.003 ↗
3. Kim J, Kim SW, Song WJ, Kang BS (2005) Analytical and numerical approach to prediction of forming limit in tube hydroforming. Int J Mech Sci 47:1023–103710.1016/j.ijmecsci.2005.02.011 ↗
4. Kim J, Kim SW, Song WJ, Kang BS (2004) Analytical approach to bursting in tube hydroforming using diffuse plastic instability. Int J Mech Sci 46(10):1535–154710.1016/j.ijmecsci.2004.09.001 ↗
5. Hwang YM, Lin YK, Chuang HC (2009) Forming limit diagrams of tubular materials by bulge tests. J Mater Process Technol 209:5024–503410.1016/j.jmatprotec.2009.01.026 ↗
6. Kim SW, Song WJ, Kang BS, Kim J (2009) Bursting failure prediction in tube hydroforming using FLSD. Int J Adv Manuf Technol 41(3–4):311–32210.1007/s00170-008-1488-3 ↗
7. Chen X, Li S, Yu Z, Lin Z (2012) Study on experimental approaches of forming limit curve for tube hydroforming. Int J Adv Manuf Technol 61:87–10010.1007/s00170-011-3707-6 ↗
8. Marciniak Z, Kuczynski K (1967) Limit strains in the process of stretch-forming sheet metal. Int J Mech Sci 9:609–2010.1016/0020-7403(67)90066-5 ↗
9. Assempour A, Hashemi R, Abrinia K, Ganjiani M, Masoumi E (2009) A methodology for prediction of forming limit stress diagrams considering the strain path effect. Comput Mater Sci 45:195–20410.1016/j.commatsci.2008.09.025 ↗
10. Safikhani AR, Hashemi R, Assempour A (2008) The strain gradient approach for determination of forming limit stress and strain diagrams. Proc IME B J Eng Manufact 222(4):467–48310.1243/09544054JEM1025 ↗
11. Nurcheshmeh M, Green DE (2012) Influence of out-of-plane compression stress on limit strains in sheet metals. Int J Mater Form 5:213–22610.1007/s12289-011-1044-9 ↗
12. Hashemi R, Ghazanfari A, Abrinia K, Assempour A (2013) The effect of the imposed boundary rate on the formability of strain rate sensitive sheets using the M-K method. J Mater Eng Perform 22(9):2522–252710.1007/s11665-013-0559-2 ↗
13. Zeng D, Zhu X, Chappuis L, Xia ZC (2009) A path independent forming limit criterion for sheet metal forming simulations. SAE Int J Mater Manuf 1(1):809–81710.4271/2008-01-1445 ↗
14. Hashemi R, Abrinia K (2014) Analysis of the extended stress-based forming limit curve considering the effects of strain path and through-thickness normal stress. Mater Des 54:670–67710.1016/j.matdes.2013.08.023 ↗
15. Assempour A, Nejadkhaki HK, Hashemi R (2010) Forming limit diagrams with the existence of through-thickness normal stress. Comput Mater Sci 48(3):504–50810.1016/j.commatsci.2010.02.013 ↗
16. Banabic D, Barlat F, Cazacu O, Kuwabara T (2010) Advances in anisotropy and formability. Int J Mater Form 3(3):165–18910.1007/s12289-010-0992-9 ↗
17. Barlat F, Lian J (1989) Plastic behavior and stretchability of sheet metals. Part I: A yield function for orthotropic sheets under plane stress conditions. Int J Plast 5(1):51–6610.1016/0749-6419(89)90019-3 ↗
18. Metals Test Methods and Analytical Procedures (2000) Annual Book of ASTM Standards, ASTM-E8 and ASTM-E517, West Conshohocken, PA Vol 03.01
19. Hashemi S, Moslemi Naeini H, Liaghat GH, Deilami Azodi H, Nemati Faghir A (2014) Prediction of forming limit curve using ductile fracture criteria in hydrofoming of aluminum tubes, J Appl Comput Mech Year 25, Vol. 1, (In Persian)
20. Moslemi Naeini H, Hashemi S, Liaghat GH, Mohammadi M, Deilami Azodi H (2014) Analytical prediction of limit strains and limit stresses in hydroforming of anisotropic aluminum tubes. Modares Mech Eng 14(2):133–140 (In Persian)
21. Dilmec M, Selcuk Halkaci H, Ozturk F, Livatyali H, Yigit O (2013) Effects of sheet thickness and anisotropy on forming limit curves of AA2024-T4. Int J Adv Manuf Technol 67(9–12):2689–270010.1007/s00170-012-4684-0 ↗
22. Mamusi H, Masoumi A, Hashemi R, Mahdavinejad R (2013) A novel approach to the determination of forming limit diagrams for tailor-welded blanks. J Mater Eng Perform 22(11):3210–322110.1007/s11665-013-0625-9 ↗
23. Ganjiani M, Assempour A (2007) An improved analytical approach for determination of forming limit diagrams considering the effects of yield functions. J Mater Process Technol 182:598–60710.1016/j.jmatprotec.2006.09.025 ↗
24. Ghazanfari A, Assempour A (2012) Calibration of forming limit diagrams using a modified Marciniak–Kuczynski model and an empirical law. Mater Des 34:185–19110.1016/j.matdes.2011.07.057 ↗