journal article·2010-12

An engineering analytical approach to the design of cold wire drawing processes for strain-hardening materials

Andrea Panteghini, Francesco Genna

Publisher page

Abstract

Improved analytical solutions developed to design and optimize cold wire drawing processes are proposed. They account for strain-hardening, which could be accounted for, in the equations usually adopted in the engineering practice, only in a semi-empirical way. All the new proposed solutions can be expressed in terms of the coefficient of friction between the wire and the die, thus avoiding the need to calibrate physically meaningless coefficients as was necessary for the previous literature solutions. The effectiveness of the proposed results is demonstrated by comparison with existing experimental results.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metallurgy and Material Forming · Metal Forming Simulation Techniques · Microstructure and Mechanical Properties of Steels

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (25)

Show source-provided references
1. Atienza J, Elices M (2003) Influence of residual stresses in stress tensile test of cold drawn wires. Mat Struct 36(10):548–55210.1007/BF02480832 ↗
2. Atienza J, Ruiz-Hervias J, Martinez-Perez M, Mompean F, Garcia-Hernandez M, Elices M (2005) Residual stresses in cold drawn pearlitic rods. Scr Mater 52:1223–122810.1016/j.scriptamat.2005.03.003 ↗
3. Atienza J, Martinez-Perez M, Ruiz-Hervias J, Mompean F, Garcia-Hernandez M, Elices M (2005) Residual stresses in cold drawn ferritic rods. Scr Mater 52:305–30910.1016/j.scriptamat.2004.10.010 ↗
4. Avitzur B (1964) Flow characteristics through conical converging dies. Trans ASME, J Eng Ind 88:410–42010.1115/1.3672673 ↗
5. Avitzur B (1968) Analysis of central bursting defects in extrusion and wire drawing. Trans ASME J Eng Ind 90(1):69–91
6. Avitzur B, Hahn W, Isovici S (1975) Limit analysis of flow through conical converging dies. J Franklin Inst 299(5):339–35810.1016/0016-0032(75)90173-8 ↗
7. Avitzur B (1982) Study of flow through conical dies (I). Wire Ind 49(6):449–454
8. Avitzur B (1982) Study of flow through conical dies (II). Wire Ind 49(7):503–509
9. Avitzur B (1982) Study of flow through conical dies (III). Wire Ind 49(8):613–619
10. Avitzur B (1983) Handbook of metal forming processes. Wiley, New York
11. Avitzur B (1989) Flow through conical dies, update—1989. Wire Ind 56(4):243–249
12. Campos HB, Cetlin PR (1998) The influence of die semi-angle and the coefficient of friction on the uniform tensile elongation of drawn copper bars. J Mater Process Technol 80–81:388–39110.1016/S0924-0136(98)00117-4 ↗
13. Chakrabarty J (2000) Applied plasticity. Springer, New York10.1007/978-1-4757-3268-9 ↗
14. Critrescru N (1980) On the optimum die angle in fast wire drawing. J Mech Work Technol 3:275–28710.1016/0378-3804(80)90047-9 ↗
15. Enghag PO (1997) Computer program for the calculation of drafting, drawing force, and drawing power. Wire Ind 64(775):570–577
16. Enghag PO, Larsson R, Petterson K (2001) An investigation into the forces and friction in wire drawing. Wire Ind 68(809):272–277
17. Feilbach WH, Avitzur B (1968) Analysis of rod shaving and orthogonal cutting. Trans ASME J Eng Ind 90(2):393–40310.1115/1.3604647 ↗
18. Fueyo J (1969) Limit analysis of drawing and extrusion through conical converging dies. Ph.D. thesis, Dept. of Met. and Mats. Science, Lehigh Univ., Bethlehem, PA, USA
19. Fueyo J, Avitzur B (1969) Limit analysis of flow through conical converging dies. In: Second Canadian congress of applied mechanics. University of Waterloo Press, pp 13–14
20. Hamada T, Hirouchi T, Akiyama M (2001) A numerical study of temperature in a fine high carbon steel wire subjected to high speed drawing. Wire J Int 34(5):86–92
21. Luis C, León J, Luri R (2005) Comparison between finite element method and analytical methods for studying wire drawing processes. J Mater Process Technol 164–165:1218–122510.1016/j.jmatprotec.2005.02.138 ↗
22. Nakagiri A, Yamano T, Konaka M, Yoshida K (2000) Chevron crack and optimum drawing condition in the diagram of mean stress and die-wire contact length ratio by FEM simulation. Wire & Cable Technical Symposium 6:75–82
23. Panteghini A (2009) Numerical simulations of multipass wire drawing processes. Ph.D. thesis, Dept. Civil Enrgr., University of Brescia, Italy
24. Wistreich J (1955) Investigation of the mechanics of wire drawing. Proc Inst Mech Eng 169:654–66510.1243/PIME_PROC_1955_169_070_02 ↗
25. Wright R (1997) Physical conditions in the lubricant layer. Wire J Int 8:82–92