journal article·2016-04

Influence of tool geometry variations on the limiting drawing ratio in micro deep drawing

G. Behrens, F. O. Trier, H. Tetzel, F. Vollertsen

Publisher page

Abstract

In this study, the impact of different tool geometries on the limiting drawing ratio (LDR) in micro deep drawing was investigated. Experimental micro deep drawing tests to determine the limiting drawing ratios were carried out for a variation of the punch diameter, the die radius and the die clearance. In order to assess the impact of the material properties on the process limits the foil materials Al99.5 and E-Cu58, both with a thickness of 20 μm, and the stainless austenitic nickel-chromium steel 1.4301 (X5CrNi18-10) with a thickness of 25 μm were investigated. The results reveal an increase of the limiting drawing ratio with increasing die radius size for the foil materials E-Cu58 and austenitic steel. For a decrease of the die clearance to values smaller than 1.25 times the foil thickness an increase of the limiting drawing ratio was determined for all three materials.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (13)

Show source-provided references
1. Hesselbach J, Raatz A, Wrege J, Herrmann H, Weule H, Buchholz C, Tritschler H, Knoll M, Elsner J, Klocke F, Weck M, von Bodenhausen J, von Klitzing A (2003) mikroPro – Untersuchungen zum internationalen Stand der Mikroproduktionstechnik, wt Werkstattstechnik online, Bd. 93/3 (2003) 119–128
2. Mescheder U (2004) Mikrosystemtechnik – konzepte und anwendungen, 2nd edn. Teubner Verlag, Stuttgart10.1007/978-3-322-84878-9 ↗
3. Hirt G, Bambach M, Justinger H, Zhao K (2009) Bedeutung von Größeneffekten für die Mikro-Blechumformung. In: Größeneinflüsse in Fertigungsprozessen. F. Vollertsen, BIAS Verlag Bremen 117–134
4. Geiger M, Kleiner M, Eckstein R, Tiesler N, Engel U (2001) Microforming. Ann CIRP 50:445–46210.1016/S0007-8506(07)62991-6 ↗
5. Chen C-H, Gau J-T, Lee RS (2009) An experimental and analytical study on the limit drawing ratio of stainless steel 304 foils for micro sheet forming. J Mater Manuf Process 24(12):1256–126510.1080/10426910903129786 ↗
6. Hu Z (2008) Analyse des tribologischen Größeneffekts beim Blechumformen, Strahltechnik 33, BIAS Verlag Bremen
7. Raulea LV, Goijaets AM, Govaert LE, Baaijens FPT (2009) Size effects in the processing of thin metal sheets. Proc SheMet 99:521–528
8. Vollertsen F, Biermann D, Hansen HN, Jawahir IS, Kuzman K (2009) Size effects in manufacturing of metallic components. CIRP Ann Manuf Technol 58:566–58710.1016/j.cirp.2009.09.002 ↗
9. Hu Z, Walter R, Vollertsen F (2009) Forming tools for micro deep drawing – Influence of geometrical tolerance of forming tools on the punch force in micro deep drawing, wt Werkstattstechnik online, H 11/12 814–81910.37544/1436-4980-2009-11-12-814 ↗
10. Behrens G, Vollertsen F (2013) Influence of Tool Geometry Variation on the Punch Force in Micro Deep Drawing, Proceedings of the ESAFORM 2013 ‘Key Engineering Materials’ Vols. 554–557; Eds.: Alves de Sousa, R.; Valente, R.; Trans Tech Publications; Schweiz 1306–131110.4028/www.scientific.net/KEM.554-557.1306 ↗
11. Reissner J, Schmid W (1990) Umformtechnik – Band 3: Blechbearbeitung. K. Lange (ed.), Springer-Verlag Berlin Heidelberg 328
12. Pawelski O (1993) Aehnlichkeitstheorie in der umformtechnik. In: Dahl W, Kopp R, Pawelski O (eds) Umformtechnik plastomechanik und werkstoffkunde. Verlag Stahleisen, Duesseldorf
13. Hu Z, Vollertsen F (2010) Effect of size and velocity dependent friction in deep drawing on the process window. In: Felder E, Montmitonnet P (eds) 4th international conference on tribology in manufacturing processes (ICTMP2010). Transvalor, Paris, pp 583–592