Ductile tearing: applicability of a modular approach using cohesive zones and damage mechanics
Source abstract
Abstract
Understanding macroscale ductile failure is of importance for the design of macroscale components for today’s use. Ductile failure has been investigated for decades and a multitude of simulation tools exist. However, the comparison and evaluation of the applicability of these tools is limited. This study uses an approach which separates material and fracture description into two modules. It uses uniaxial tension experiments to automatically establish the material properties for a nonlinear elastic and nonlinear plastic model. A fracture toughness sample is used to determine the failure properties. Using both modules, the behavior of a third geometry is predicted. Post-simulation experiments validate and falsify the numerical predictions. This study finds that accurate knowledge of the material is essential even in failure dominated components. The importance of shear failure mechanisms in the description of ductile failure is addressed.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Metal Forming Simulation Techniques · Advanced Surface Polishing Techniques · Advanced machining processes and optimization
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (37)
Show source-provided references
1. Abdul-Baqi A, van der Giessen E (2001) Indentation-induced interface delamination of a strong film on a ductile substrate. Thin Solid Films 381:143–15410.1016/S0040-6090(00)01344-4 ↗
2. Boyce BL, Bishop JE, Brown A, Cordova T, Cox JV, Crenshaw TB, Dion K, Emery JM, Foster JT III, JWF, Littlewood DJ, Mota A, Ostien J, Silling S, Spencer BW, Wellman GW (2011) Ductile failure X-prize. Technical report. Sandia National Laboratories
3. Boyce B, Kramer S, Fang H, Cordova T, Neilsen M, Dion K, Kaczmarowski A, E, K, Xue L, Gross A, Ghahremaninezhad A, Ravi-Chandar K, Lin SP, Chi SW, Chen J, Yreux E, Rüter M, Qian D, Zhou Z, Bhamare S, O’Connor D, Tang S, Elkhodary K, Zhao J, Hochhalter J, Cerrone A, Ingraffea A, Wawrzynek P, Carter B, Emery J, Veilleux M, Yang P, Gan Y, Zhang X, Chen Z, Madenci E, Kilic B, Zhang T, Fang E, Liu P, Lua J, Nahshon K, Miraglia M, Rankin J, DeFrese R, Moyer E, Brinckmann S, Quinkert L, Pack K, Luo M, Wierzbicki T (2013) The Sandia Fracture Challenge: blind round robin predictions of ductile tearing. Int J Fract. doi: 10.1007/s10704-013-9904-610.1007/s10704-013-9904-6 ↗
4. Brinckmann S, Mahajan DK, Hartmaier A (2012) A scheme to combine molecular dynamics and dislocation dynamics. Model Simul Mater Sci Eng 20(4):045,001. http://stacks.iop.org/0965-0393/20/i=4/a=04500110.1088/0965-0393/20/4/045001 ↗
5. Brinckmann S, Siegmund T (2008) A cohesive zone model based on the micromechanics of dislocations. Model Simul Mater Sci Eng 16(6):065,003. http://stacks.iop.org/0965-0393/16/i=6/a=06500310.1088/0965-0393/16/6/065003 ↗
6. Brinckmann S, Siegmund T (2008) Computations of fatigue crack growth with strain gradient plasticity and an irreversible cohesive zone model. Eng Fract Mech 75(8):2276–2294. doi: 10.1016/j.engfracmech.2007.09.00710.1016/j.engfracmech.2007.09.007 ↗
7. Chaboche J (1988) Continuum damage mechanics—part II: damage growth, crack initiation, and crack growth. ASME J Appl Mech 55(1):65–7210.1115/1.3173662 ↗
8. de Vree J, Brekelmans W, van Gils M (1995) Comparison of nonlocal approaches in continuum damage mechanics. Comput Struct 55(4):581–58810.1016/0045-7949(94)00501-S ↗
9. Duddu R, Waisman H (2013) A nonlocal continuum damage mechanics approach to simulation of creep fracture in ice sheets. Comput Mech 51(6):961–97410.1007/s00466-012-0778-7 ↗
10. Ersland C, Thaulow C, Vatne I, Østby E (2012) Atomistic modeling of micromechanisms and T-stress effects in fracture of iron. Eng Fract Mech 79:180–190. doi: 10.1016/j.engfracmech.2011.10.01210.1016/j.engfracmech.2011.10.012 ↗
11. Gumbsch P (2001) Fracture: molecular dynamics aspect. In: Buschow EICKHJ, Cahn RW, Flemings MC, BI (print), Kramer EJ, Mahajan S, PV (updates) (eds) Encyclopedia of materials: science and technology, 2nd edn. Elsevier, Oxford, pp 3311–3315. doi: 10.1016/B0-08-043152-6/00591-X10.1016/B0-08-043152-6/00591-X ↗
12. Gurson AL (1977) Continuum theory of ductile rupture by void nucleation and growth: path I-yield function and flow rules for porous ductile media. ASME Trans J Eng Math Technol 99:2–1710.1115/1.3443401 ↗
13. Hibbitt HD, Karlsson BI, Sorensen P (2011) Abaqus 6.11 Documentation. SIMULIA, Dassault Systemes
14. Jirásek M (2004) Non-local damage mechanics with application to concrete. Revue Française de Génie Civil 8(5–6):683–70710.1080/12795119.2004.9692625 ↗
15. Kohlhoff S, Gumbsch P, Fischmeister HF (1991) Crack propagation in bcc crystals studied with a combined finite-element and atomistic model. Philos Mag A Phys Condens Matter Struct Defects Mech Prop 64:851–878
16. Kunecke G, Klingbeil D, Schicker J (1993) Rissfortschrittssimulation mit der ABAQUS-Option DEBOND am Beispiel einer statisch belasteten Kerbschlagbiegeprobe. Technical report. ABAQUS German Fracture Mechanics group meeting in Stuttgart
17. Lemaitre J, Desmorat R (2005) Engineering damage mechanics: ductile, creep, fatigue and brittle failures. Springer, Berlin
18. Mao Y, Horstemeyer M (2012) Sandia fracture challenge microstructure characterization. Technical report. Center for Advanced Vehicular Systems, Mississippi State University
19. Mao Y, Whittington W, Turnage S (2012) Longitudinal tensile sample fracture surface. Technical report. Center for Advanced Vehicular Systems, Mississippi State University
20. Mayr C, Eggeler G, Webster G, Peter G (1995) Double shear creep testing of superalloy single crystals at temperatures above 1000 $$\circ \text{ C }$$ ∘ C . Mater Sci Eng A 199(2):121–130. doi: 10.1016/0921-5093(94)09721-610.1016/0921-5093(94)09721-6 ↗
21. McKay MD, Beckman RJ, Conover WJ (1979) A comparison of three methods for selecting values of input variables in the analysis of output from a computer code. Technometrics 21(2):239–245
22. Melander A, Gustavsson A (1996) An FEM study of driving forces of short cracks at inclusions in hard steels. Int J Fatigue 18(6):389–399. doi: 10.1016/0142-1123(96)00069-210.1016/0142-1123(96)00069-2 ↗
23. Miller R, Ortiz M, Phillips R, Shenoy V, Tadmor E (1998) Quasicontinuum models of fracture and plasticity. Eng Fract Mech 61(3–4):427–444. doi: 10.1016/S0013-7944(98)00047-210.1016/S0013-7944(98)00047-2 ↗
24. Moës N, Belytschko T (2002) Extended finite element method for cohesive crack growth. Eng Fract Mech 69(7):813–833. doi: 10.1016/S0013-7944(01)00128-X10.1016/S0013-7944(01)00128-X ↗
25. Needleman ATV (1984) An analysis of ductile rupture in notched bars. J Mech Phys Solids 32:2–15
26. Nguyen O, Repetto E, Ortiz M, Radovitzky R (2001) A cohesive model of fatigue crack growth. Int J Fract 110(4):351–36910.1023/A:1010839522926 ↗
27. Peerlings RHJ, de Borst R, Brekelmans WAM, Geers MGD (1998) Gradient-enhanced damage modelling of concrete fracture. Mech Cohesive-Frict Mater 3(4):323–34210.1002/(SICI)1099-1484(1998100)3:4<323::AID-CFM51>3.0.CO;2-Z ↗
28. Pfetzing-Micklich J, Brinckmann S, Dey S, Otto F, Hartmaier A, Eggeler G (2011) Micro-shear deformation of pure copper. Materialwissenschaft und Werkstofftechnik 42(3):219–223. doi: 10.1002/mawe.20110071510.1002/mawe.201100715 ↗
29. Remmers JJC, Rd Borst, Needleman A (2003) A cohesive segments method for the simulation of crack growth. Comput Mech 31(1–2):69–77. doi: 10.1007/s00466-002-0394-z10.1007/s00466-002-0394-z ↗
30. Roe K, Siegmund T (2003) An irreversible cohesive zone model for interface fatigue crack growth simulation. Eng Fract Mech 70(2):209–232. doi: 10.1016/S0013-7944(02)00034-610.1016/S0013-7944(02)00034-6 ↗
31. Rose JH, Ferrante J, Smith JR (1981) Universal binding energy curves for metals and bimetallic interfaces. Phys Rev Lett 49(7):675–67810.1103/PhysRevLett.47.675 ↗
32. Schmaling B, Hartmaier A (2012) Determination of plastic material properties by analysis of residual imprint geometry of indentation. J Mater Res 27(16):2167–217710.1557/jmr.2012.212 ↗
33. Shilkrot LE, Miller RE, Curtin WA (2002) Coupled atomistic and discrete dislocation plasticity. Phys Rev Lett 89(025501):025,50110.1103/PhysRevLett.89.025501 ↗
34. Tvergaard V (1981) Influence of voids on shear band instabilities under plane strain conditions. Int J Fract 17:389–40710.1007/BF00036191 ↗
35. Tvergaard V (1982) On localization in ductile materials containing spherical voids. Int J Fract 18:237–25210.1007/BF00015686 ↗
36. Tvergaard VNA (1984) Analysis of the cup-cone fracture in a round tensile bar. Acta Metall 32:157–16910.1016/0001-6160(84)90213-X ↗
37. Xu XP, Needleman A (1994) A Numerical simulations of fast crack-growth in brittle solids. J Mech Phys Solids 42(9): 1397–143410.1016/0022-5096(94)90003-5 ↗