journal article·2012-07

Interaction of plastic zone, pores, and stress ratio with fatigue crack growth of sintered stainless steel

N. Noraphaiphipaksa, T. Putta, A. Manonukul, C. Kanchanomai

International Journal of Fracture· Volume 176· Issue 1
Publisher page

Abstract

The relationships between plastic zone, pores, fatigue crack growth rate (da/dN), and fracture mechanics parameters of metal injection molding (MIM) 316L stainless steel at various stress ratios (R = 0.1 and 0.4) are investigated in the present work. Using two-dimensional (2D) plane strain finite element analysis (FEA), the stress intensity factor and cyclic-plastic zone at crack tip are evaluated. The slow-growth da/dN at near-threshold regime is in brittle manner, and can be characterized by maximum stress intensity factor (Kmax). While, the mid-growth da/dN at Paris regime is in ductile manner, and can be characterized by stress intensity factor range (ΔK). As a fracture mechanics parameter that combines Kmax and ΔK, the K* successfully characterizes the stress ratio effect on FCG rate at near-threshold and Paris regimes. The transition from slow-growth da/dN to mid-growth da/dN occurs when the cyclic-plastic zone at crack tip coalesces with pore. The appearances of fracture surfaces at near-threshold and Paris regimes are in good agreement with the FEA results.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Powder Metallurgy Techniques and Materials · Injection Molding Process and Properties · Advanced materials and composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (28)

Show source-provided references
1. German RM (1984) Powder metallurgy science. Metal Powder Industries Federation, New Jersey
2. German RM (1996) Sintering theory and practice. Wiley, New York
3. German RM, Bose A (1997) Injection molding of metals and ceramics. Metal Powder Industries Federation, New Jersey
4. Hartwig T, Veltl G, Petzoldt F, Kunze H, Scholl R, Kieback B (1998) Powders for metal injection molding. J Eur Ceram Soc 18: 1211–121610.1016/S0955-2219(98)00044-2 ↗
5. Mathew BA, Mastromatteo R (2002) Metal injection moulding for automotive applications. Met Powder Rep 57: 20–2310.1016/S0026-0657(02)85078-0 ↗
6. Bocchini GF (1986) Influence of porosity on the characteristics of sintered materials. Int J Powder Metall 22: 185–188
7. Klar E, Samal PK (1994) Powder metallurgy stainless steels. In: ASM Handbook, powder metal technologies and applications, vol 7, ASM International, OH
8. Dowling NE (1993) Mechanical behavior of materials: engineering methods for deformation, fracture, and fatigue. Prentice-Hall, New Jersey
9. Suresh S (1998) Fatigue of materials, 2nd edn. Cambridge University Press, Cambridge10.1017/CBO9780511806575 ↗
10. Ke YB, Cotterell B, Mai YW (1988) Fracture parameters for sintered steels. J Mater Sci 23: 2965–297010.1007/BF00547476 ↗
11. Fleck NA, Smith RA (1981) Effect of density on tensile strength, fracture toughness, and fatigue crack propagation behavior of sintered steel. Powder Metall 24: 121–12510.1179/pom.1981.24.3.121 ↗
12. Chawla N, Deng X (2005) Microstructure and mechanical behavior of porous sintered steels. Mater Sci Eng A 390: 98–11210.1016/j.msea.2004.08.046 ↗
13. Deng X, Piotrowski GB, Chawla N, Narasimhan KS (2008) Fatigue crack growth behavior of hybrid and prealloyed sintered steels, Part I: Microstructure characterization. Mater Sci Eng A 491: 19–2710.1016/j.msea.2008.05.009 ↗
14. Deng X, Piotrowski GB, Chawla N, Narasimhan KS (2008) Fatigue crack growth behavior of hybrid and prealloyed sintered steels: part II. Fatigue behavior. Mater Sci Eng A 491: 28–3810.1016/j.msea.2008.01.021 ↗
15. Shan Z, Leng Y (1999) Fracture and fatigue behavior of sintered steel at elevated temperatures: part II. Fatigue crack propagation. Metall Mater Trans A 30: 2895–290410.1007/s11661-999-0127-4 ↗
16. Kabatova M, Dudrova E, Wronski AS (2009) Microcrack nucleation, growth, coalescence and propagation in the fatigue failure of a powder metallurgy steel. Fatigue Fract Eng Mater Struct 32: 214–22210.1111/j.1460-2695.2009.01328.x ↗
17. ASTM E8M-96 (1996) Standard test method for tension testing of metallic materials. In: Annual book of ASTM standards, vol 3.01, West Conshohocken, PA
18. ASTME 10-93 (1996) Standard test method for brinell hardness of metallic materials. In: Annual book of ASTM standards, vol 3.01, West Conshohocken, PA
19. ASTME 647-95a (1996) Standard test method for measurement of fatigue crack growth rates. In: Annual book of ASTM standards, vol 3.01, West Conshohocken, PA
20. Murakami I (1987) Stress intensity factors handbook. Pergamon Press, New York
21. Park HB, Kim KM, Lee BW (1996) Plastic zone size in fatigue cracking. Int J Press Vessel Pip 68: 279–28510.1016/0308-0161(95)00066-6 ↗
22. Shen H, Brinson LC (2007) Finite element modeling of porous titanium. Int J Solids Struct 44: 320–33510.1016/j.ijsolstr.2006.04.020 ↗
23. ABAQUS User’s Manual (2006) ABAQUS Inc., Providence, Rhode Island
24. Terada K, Hori M, Kyoya T, Kikuchi N (2000) Simulation of the multi-scale convergence in computational homogenization approaches. Intern J Solids Struct 37: 2285–231110.1016/S0020-7683(98)00341-2 ↗
25. Elber W (1971) The significance of fatigue crack closure. ASTM STP 486: 230–242
26. Kujawski D (2001) A fatigue crack driving force parameter with load ratio effects. Int J Fatigue 23: 239–24610.1016/S0142-1123(01)00158-X ↗
27. Dinda S, Kujawski D (2004) Correlation and prediction of fatigue crack growth for different R-ratios using K max and ΔK + parameters. Eng Fract Mech 71: 1779–179010.1016/j.engfracmech.2003.06.001 ↗
28. Vasudevan AK, Sadananda K (1995) Classification of fatigue crack growth behavior. Metall Mater Trans A 26: 1221–123410.1007/BF02670617 ↗