Effect of heat treatment on fatigue crack growth in IN718/316L multiple-materials layered structures fabricated by laser powder bed fusion
Source abstract
Abstract
Multi-material specimens of 316L stainless steel and IN718 were produced in a layered architecture by the Laser Powder Bed Fusion (L-PBF) process. Specimens were heat treated at temperatures tailored for the combination of 316L and IN718. The effect of the heat treatment on the microstructure and on the tensile properties across the layers was investigated. Two heat-treated bi-layer specimens (No.1 and No.2) and one heat-treated 4-layer specimen (No.3) were tested under 3 point bending fatigue to compare the crack propagation resistance through multiple sets of dissimilar material interfaces. It was found that the crack propagation resistance overall is mainly controlled by the local microstructural strength, while the interface transition is most significant at lower values of stress intensity factor range (ΔK < 20 MPa√m).
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Additive Manufacturing Materials and Processes · High Entropy Alloys Studies · Welding Techniques and Residual Stresses
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (55)
Show source-provided references
1. A review of additive manufacturing technology and cost estimation techniques for the defence sector10.1016/j.cirpj.2017.07.001 ↗
2. A review of additive manufacturing10.5402/2012/208760 ↗
3. Materials challenges in nuclear energy10.1016/j.actamat.2012.11.004 ↗
4. Functionally graded materials: A review of fabrication and properties10.1016/j.apmt.2016.10.001 ↗
5. Multiple material additive manufacturing - part 1: a review: this review paper covers a decade of research on multiple material additive manufacturing technologies which can produce complex geometry parts with different materials10.1080/17452759.2013.778175 ↗
6. Metal additive manufacturing: a review of mechanical properties10.1146/annurev-matsci-070115-032024 ↗
7. The metallurgy and processing science of metal additive manufacturing10.1080/09506608.2015.1116649 ↗
8. 3D printing of multiple metallic materials via modified selective laser melting10.1016/j.cirp.2018.04.096 ↗
9. Functionally graded composite materials: an overview10.1016/j.mspro.2014.07.442 ↗
10. Additive manufacturing of fatigue resistant materials: challenges and opportunities10.1016/j.ijfatigue.2017.01.001 ↗
11. J. F. Radavich, “THE PHYSICAL METALLURGY OF CAST AND WROUGHT ALLOY 718 Cast Alloy 718,” 1989.
12. Laser powder bed fabrication of nickel-base superalloys: influence of parameters; characterisation, quantification and mitigation of cracking10.7449/2012/Superalloys_2012_577_586 ↗
13. Z. Jones, K. Cooper, and K. Chou, “Characterisation of Microstructure and Mechanical Property of Inconel 718 from Selective Laser Melting,” Int. mafufacturing Sci. Eng., no. January 2015, 2017.
14. X. Li et al., “Effect of heat treatment on microstructure evolution of Inconel 718 alloy fabricated by selective laser melting,” vol. 764, 2018.10.1016/j.jallcom.2018.06.112 ↗
15. Materials science & engineering A effect of standard heat treatment on the microstructure and mechanical properties of selective laser melting manufactured Inconel10.1016/j.msea.2015.06.021 ↗
16. P. Petrzak, K. Kowalski, and M. Blicharski, “Analysis of Phase Transformations in Inconel 625 Alloy during Annealing,” Acta Phys. Pol. A, vol. 130, no. 4, 2016.10.12693/APhysPolA.130.1041 ↗
17. Materials science & engineering A microstructure and hardness studies of Inconel 718 manufactured by selective laser melting before and after solution heat treatment10.1016/j.msea.2017.02.062 ↗
18. O. M. D. M. Messé, R. Muñoz-moreno, T. Illston, S. Baker, and H. J. Stone, “Metastable carbides and their impact on recrystallisation in IN738LC processed by selective laser melting,” Addit. Manuf., vol. 22, no. November 2017, pp. 394–404, 2018.10.1016/j.addma.2018.05.030 ↗
19. Materials science & engineering A the in fl uence of Laves phases on the high-cycle fatigue behavior of laser additive manufactured Inconel 71810.1016/j.msea.2017.03.098 ↗
20. Long fatigue crack growth in Inconel 718 produced by selective laser melting10.1016/j.ijfatigue.2016.03.012 ↗
21. A. S. M. International, S. Steels, and D. Engineers, “Austenitic Stainless Steels,” 2008.
22. A. F. Padilha, “Decomposition of Austenite in Austenitic Stainless Steels,” no. January, 2002.10.2355/isijinternational.42.325 ↗
23. Additively manufactured hierarchical stainless steels with high strength and ductility10.1038/nmat5021 ↗
24. Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting10.1016/j.jnucmat.2015.12.034 ↗
25. Mechanical behavior of selective laser melted 316L stainless steel10.1016/j.msea.2017.04.058 ↗
26. Hardened austenite steel with columnar sub-grain structure formed by laser melting10.1016/j.msea.2014.12.018 ↗
27. O. Kolednik, “The yield stress gradient e ect in inhomogeneous materials,” Int. J. solids Struct. 37, vol. 37, pp. 781–808, 2000.10.1016/S0020-7683(99)00060-8 ↗
28. Scripta Materialia Improvement of fatigue life by compliant and soft interlayers
29. S. Rzepa, J. Vav, D. Melzer, D. Jan, and M. Koukolíkov, “Materials Science & Engineering A Structural integrity and mechanical properties of the functionally graded material based on 316L / IN718 processed by DED technology,” vol. 811, no. March, 2021.10.1016/j.msea.2021.141038 ↗
30. Fatigue crack growth in IN718 / 316L multi-materials layered structures fabricated by laser powder bed fusion10.1016/j.ijfatigue.2021.106454 ↗
31. AMS2759/4D, “Heat Treatment Austenitic Corrosion-Resistant Steel Parts,” SAE Int., 2019.
32. AMS5662, “NickelAlloy, Corrosion and Heat Resistant, Bars, Forging, and Ring 52.5Ni19Cr3.0Mo5.1Cb0.9Ti0.5Al18Fe, Consumable Electrode or Vacuum Induction Melted 1775F Solution Heat Treated, Precipitation Hardenable,” SAE Int.
33. AMS5383, “Nickel Alloy, Corrosion and Heat-Resistant, Investment Casting, 52.5Ni-19Cr-3.0Mo-5.1Cb(Nb)-0.9Ti-0.6Al-18Fe, Vacuum Melted Homogenization and Solution Heat Treated,” SAE Int.
34. BS EN ISO 6507, “Vickers hardness test.,” Stand. Test Methods Met. Mater., 2018.
35. ASTM, “E8/E8M A. Standard test Methods for Tension Testing of Metallic Materials,” ASTM Int., vol. 16ae1.
36. British Standard Institution, “BS ISO 12108 Metallic materials — Fatigue testing — Fatigue crack growth method,” Int. Stand., 2012.
37. Joining of Inconel 718 and 316 Stainless Steel using electron beam melting additive manufacturing technology10.1016/j.matdes.2016.01.041 ↗
38. Exploring the compositional parameter space of high-entropy alloys using a diffusion couple approach10.1016/j.matdes.2019.107816 ↗
39. Effect on overall fatigue performance of varying thickness of an intermetallic sublayer within a soft multilayer coating10.1016/j.ijfatigue.2021.106155 ↗
40. ASTM F3055, “Standard Specification for Additive Manufacturing Nickel Alloy (UNS N07718) with Powder Bed Fusion,” ASTM Int., vol. 14a, 2021.
41. Effect of heat treatment variations on the mechanical properties of Inconel 718 selective laser melted specimens
42. H. Yin, M. Song, P. Deng, L. Li, B. C. Prorok, and X. Lou, “Thermal stability and microstructural evolution of additively manufactured 316L stainless steel by laser powder bed fusion at 500 – 800 ℃,” vol. 41, no. September 2020, pp. 20–22, 2021.10.1016/j.addma.2021.101981 ↗
43. M. L. M. Sistiaga, S. Nardone, C. Hautfenne, and J. Van Humbeeck, “Effect of Heat Treatment Of 316L Stainless Steel Produced by Selective Laser Melting (SLM),” pp. 558–565, 2016.
44. Study of mechanical properties of AISI 316 stainless steel processed by ‘selective laser melting’, following different manufacturing strategies10.1007/s00170-010-2631-5 ↗
45. M. Calandri et al., “Solution Treatment Study of Inconel 718 Produced by SLM Additive Technique in View of the Oxidation Resistance,” vol. 1800351, pp. 1–16, 2018.10.1002/adem.201800351 ↗
46. Functionally graded Inconel 718 processed by additive manufacturing: crystallographic texture, anisotropy of microstructure and mechanical properties10.1016/j.matdes.2016.10.075 ↗
47. R. Lesley, C. Herrera, D. Maribel, P. Rangel, and A. Fernando, “A Short Review on Wrought Austenitic Stainless Steels at High Temperatures : Processing , Microstructure , Properties and Performance,” vol. 10, no. 4, pp. 453–460, 2007.10.1590/S1516-14392007000400021 ↗
48. S. D. K. John N Dupont, John CLippold, Welding Metallurgy and Weldalitity of Nickel-base alloys. 2009.
49. G. Posch, R. Vallant, W. Klagges, and H. Cerjak, “Influence of Niobium on mechanical properties and hot crack susceptibility of Nickel-base cored-wire weld metal type 70 / 20 and 70 / 15 Cracking in Nickelbasis-weldments Solidification cracking,” vol. 2000, 2000.
50. Process efficiency measurements in the laser engineered net shaping process10.1007/s11663-004-0104-7 ↗
51. Room and elevated temperature fatigue crack propagation behavior of Inconel 718 alloy fabricated by laser powder bed fusion10.1016/j.ijfatigue.2020.105802 ↗
52. C. Mercer, A. B. O. Soboyejo, and W. O. Soboyejo, “MICROMECHANISMS OF FATIGUE CRACK GROWTH IN A SINGLE CRYSTAL INCONEL 718 NICKEL-BASED,” vol. 47, no. 9, 1999.10.1016/S1359-6454(99)00123-8 ↗
53. On the fatigue crack growth behavior in 316L stainless steel manufactured by selective laser melting10.1016/j.engfracmech.2014.03.008 ↗
54. M. Zhang et al., “Effect of heat treatment on fatigue crack initiation of laser powder bed fusion stainless steel 316L,” vol. 22006, pp. 1–6, 2018.10.1051/matecconf/201816522006 ↗
55. Y. Sugimura and S. S. Lim, P G, C.F. Shih, “Fracture normal to a bimaterial interface : effect of plasticity on crack-tip shielding and amplification,” Acta Metall. Mater., vol. 43, no. 3, pp. 1157–1169, 1995.10.1016/0956-7151(94)00295-S ↗