journal article·2023-11Open access

Inferior fatigue resistance of additively-manufactured Ni-based superalloy 718 and its dominating factor

Sungcheol Park, Yuya Tanaka, Saburo Okazaki, Yusuke Funakoshi, Hideto Kawashima, Hisao Matsunaga

Abstract

Push-pull and torsional fatigue tests were conducted using additively-manufactured, Ni-based superalloy 718 samples with various defects and different microstructures, aiming to comprehensively examine fatigue limit determining factors such as detrimental defects and microstructural features. Test results revealed that the fatigue limit in each loading condition was governed by a shear-mode, crack-growth threshold, exhibiting a crack-size dependence similar to that of the wrought alloy. The additively-manufactured materials displayed a substantially reduced crack threshold as compared to wrought ones, potentially attributed to a high volume of low twist angles between neighboring crack-planes.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · High Temperature Alloys and Creep · Fatigue and fracture mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (42)

Show source-provided references
1. Structural characterization of the aged Inconel 71810.1016/S0925-8388(00)00789-1 ↗
2. Some aspects of the precipitation of metastable intermetallic phases in INCONEL 71810.1007/BF02647549 ↗
3. Rocket Engine Made by Additive Manufacturing
4. Surface roughness effects on the fatigue strength of additively manufactured Ti-6Al-4V10.1016/j.ijfatigue.2018.07.013 ↗
5. Additive manufacturing in the context of structural integrity10.1016/j.ijfatigue.2016.07.005 ↗
6. Murakami · 2019
7. Murakami · 2016
8. Effects of defects, inclusions and inhomogeneities on fatigue strength10.1016/0142-1123(94)90001-9 ↗
9. Effect of defects on the fatigue limit of Ni-based superalloy 718 with different grain sizes10.1111/ffe.12989 ↗
10. Defect analysis and fatigue design basis for Ni-based superalloy 718 manufactured by selective laser melting10.1016/j.ijfatigue.2018.08.002 ↗
11. Fatigue limit of Ni-based superalloy 718 relative to the shear-mode crack-growth threshold: A quantitative evaluation considering the influence of crack-opening and -closing stresses10.1016/j.ijfatigue.2021.106228 ↗
12. Calandri M, Yin S, Aldwell B, Calignano F, Lupoi R, Ugues D. Texture and microstructural features at different length scales in Inconel 718 produced by selective laser melting. Materials (Basel) 2019;12. https://doi.org/10.3390/ma12081293.10.3390/ma12081293 ↗
13. Epitaxial laser metal forming: Analysis of microstructure formation10.1016/S0921-5093(99)00202-6 ↗
14. Effect of heat treatment on the microstructure and mechanical properties of Inconel 718 processed by selective laser melting10.1016/j.msea.2015.05.035 ↗
15. Microstructure and hardness studies of Inconel 718 manufactured by selective laser melting before and after solution heat treatment10.1016/j.msea.2017.02.062 ↗
16. Microstructural and texture development in direct laser fabricated IN71810.1016/j.matchar.2013.12.012 ↗
17. A review of mechanical properties of additively manufactured Inconel 718
18. A practical expression for evaluating the small shear-mode fatigue crack threshold in bearing steel10.1016/j.tafmec.2014.07.016 ↗
19. Analysis of stress intensity factors of modes I, II and III for inclined surface cracks of arbitrary shape10.1016/0013-7944(85)90163-8 ↗
20. Fatigue crack propagation behavior of IN718 superalloy aged with temperature/stress coupled field10.1016/j.ijfatigue.2021.106514 ↗
21. Low cycle fatigue behavior of inconel 718 at 298 K and 823 K10.1007/BF02667395 ↗
22. Worthem DW, Robertson IM, Leckie FA, Socie DF, Altstetter CJ. Inhomogeneous deformation in INCONEL 718 during monotonic and cyclic loadings. Metall Trans A, Phys Metall Mater Sci 1990;21 A:3215–20. https://doi.org/10.1007/BF02647316.10.1007/BF02647316 ↗
23. Cyclic deformation mechanisms of precipitation-hardened Inconel 718 superalloy10.1016/j.msea.2006.10.181 ↗
24. Inability of precipitation-hardening to improve the fatigue limit of Ni-based superalloy 718 through a perspective of shear-mode cracking threshold10.1016/j.matlet.2020.128377 ↗
25. Crystallographic mechanism for fatigue crack propagation through grain boundaries10.1016/S1359-6454(00)00214-7 ↗
26. Influence of grain structure and crystallographic orientation on fatigue crack propagation behavior of 7050 alloy thick plate10.1016/j.ijfatigue.2014.03.009 ↗
27. Investigation of fatigue crack propagation behavior of 5083 aluminum alloy under various stress ratios: Role of grain boundary and Schmid factor10.1016/j.msea.2019.138871 ↗
28. 3D CP-XFEM modelling of short crack propagation interacting with twist/tilt nickel grain boundaries10.1016/j.jmps.2022.105028 ↗
29. An overview of residual stresses in metal powder bed fusion
30. Additive manufacturing of Ni-based superalloys: Residual stress, mechanisms of crack formation and strategies for crack inhibition
31. Effect of post treatment on the microstructure, surface roughness and residual stress regarding the fatigue strength of selectively laser melted AlSi10Mg structures
32. Fatigue strength assessment of “as built” AlSi10Mg manufactured by SLM with different build orientations10.1016/j.ijfatigue.2020.105737 ↗
33. Long fatigue crack growth in Inconel 718 produced by selective laser melting10.1016/j.ijfatigue.2016.03.012 ↗
34. Barros R, Silva FJG, Gouveia RM, Saboori A, Marchese G, Biamino S, et al. Laser powder bed fusion of inconel 718: Residual stress analysis before and after heat treatment. Metals (Basel) 2019;9. https://doi.org/10.3390/met9121290.10.3390/met9121290 ↗
35. Role of grain structure, grain boundaries, crystallographic texture, precipitates, and porosity on fatigue behavior of Inconel 718 at room and elevated temperatures10.1016/j.matchar.2019.01.028 ↗
36. Influence of magnetic arc oscillation and current pulsing on fatigue behavior of alloy 718 TIG weldments10.1016/j.msea.2006.10.048 ↗
37. The influence of Laves phases on the high-cycle fatigue behavior of laser additive manufactured Inconel 71810.1016/j.msea.2017.03.098 ↗
38. Analysis of strengthening due to grain boundaries and annealing twin boundaries in the CrCoNi medium-entropy alloy10.1016/j.ijplas.2019.08.009 ↗
39. Grain boundary engineering for control of fatigue crack propagation in austenitic stainless steel10.1016/j.proeng.2011.04.021 ↗
40. Crystallographic evaluation of low cycle fatigue crack growth in a polycrystalline Ni based superalloy10.1016/j.ijplas.2021.103174 ↗
41. Crystallographic fatigue crack initiation in nickel-based superalloy René 88DT at elevated temperature10.1016/j.actamat.2009.08.022 ↗
42. Effects of microstructures on fatigue crack initiation and short crack propagation at room temperature in an advanced disc superalloy10.1016/j.msea.2015.05.065 ↗