A dual-scale modelling approach for creep-fatigue crack initiation life prediction of holed structure in a nickel-based superalloy
Source abstract
Abstract
Abstract In this paper, a dual-scale modelling approach is developed to investigate creep-fatigue behavior and predict crack initiation life for holed structures under multi-axial stress state. The macro-scale simulation supplies local deformation histories to the dual-scale simulation as boundary conditions. In the dual-scale simulation process, the micro-mechanical behavior and damage evolution are described by using crystal plasticity. In order to validate the dual-scale simulation procedures, a series of creep-fatigue tests as well as the post-test characterizations were carried out for nickel-based Inconel 718 at 650 ℃. The detailed results of macro- and micro-scale simulations are presented in terms of stress–strain behavior, damage evolution and life prediction. Regarding the macro-scale simulations as the benchmark, it may provide an assistant support and precognition for the micro-scale damage calculation at higher cycles. The predicted cycle numbers to crack initiation are in agreement with the experimental ones. More advantages are manifested in the potential scientific and engineering significance for the dual-scale modelling approach.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: High Temperature Alloys and Creep · Fatigue and fracture mechanics · Probabilistic and Robust Engineering Design
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (77)
Show source-provided references
1. The energy density exhaustion method for assessing the creep-fatigue lives of specimens and components10.3184/096034013X13757890932442 ↗
2. Multi-axial creep-fatigue life prediction considering history-dependent damage evolution: A new numerical procedure and experimental validation10.1016/j.jmps.2019.04.016 ↗
3. A generalized energy-based fatigue–creep damage parameter for life prediction of turbine disk alloys10.1016/j.engfracmech.2012.04.021 ↗
4. Experimental and numerical investigation of fretting fatigue behavior in bolted joints10.1016/j.triboint.2016.07.021 ↗
5. Numerical and experimental investigations on fretting fatigue properties of GH4169 superalloy at the elevated temperature10.1016/j.ijfatigue.2021.106274 ↗
6. Multi-axis low-cycle creep/fatigue life prediction of high-pressure turbine blades based on a new critical plane damage parameter10.1016/j.engfailanal.2019.104159 ↗
7. A novel Strain-Energy-Density based fatigue criterion accounting for mean stress and plasticity effects on the medium-to-high-cycle uniaxial fatigue strength of plain and notched components10.1016/j.ijfatigue.2019.105397 ↗
8. Microstructural fracture mechanics: Stored energy density at fatigue cracks10.1016/j.jmps.2020.104209 ↗
9. High temperature deformation and damage behavior of RAFM steels under low cycle fatigue loading: Experiments and modeling10.1016/j.fusengdes.2006.03.002 ↗
10. A fatigue damage accumulation model based on continuum damage mechanics and ductility exhaustion10.1016/S0142-1123(98)00018-8 ↗
11. Continuum damage mechanics (CDM) modelling demonstrates that ligament fatigue damage accumulates by different mechanisms than creep damage10.1016/j.jbiomech.2007.04.014 ↗
12. Continuum damage mechanics-based creep–fatigue-interacted life prediction of nickel-based superalloy at high temperature10.1016/j.scriptamat.2007.08.014 ↗
13. A stored energy criterion for fatigue crack nucleation in polycrystals10.1016/j.ijfatigue.2014.06.001 ↗
14. Creep – fatigue damage accumulation and interaction diagram based on metallographic interpretation of mechanisms10.3184/096034007X300494 ↗
15. A combined critical distance and highly-stressed-volume model to evaluate the statistical size effect of the stress concentrator on low cycle fatigue of TA19 plate10.1016/j.ijfatigue.2016.10.003 ↗
16. Computational framework for multiaxial fatigue life prediction of compressor discs considering notch effects10.1016/j.engfracmech.2018.08.009 ↗
17. Development of a new simple energy method for life prediction in multiaxial fatigue10.1016/j.ijfatigue.2018.03.003 ↗
18. A new multiaxial fatigue model for life prediction based on energy dissipation evaluation10.1016/j.ijfatigue.2019.01.003 ↗
19. Effect of temperature variation on the long time strength of steels
20. A combined deformation map-ductility exhaustion approach to creep-fatigue analysis10.1016/0025-5416(81)90128-2 ↗
21. Creep-fatigue endurance of a superheater tube plate under non-isothermal loading and multi-dwell condition
22. A novel creep–fatigue interaction damage model with the stress effect to simulate the creep–fatigue crack growth behavior10.1016/j.ijmecsci.2017.05.036 ↗
23. Shear band formation in plane strain compression10.1016/0001-6160(88)90193-9 ↗
24. High- and Low-Cycle Fatigue Crack Initiation Using Polycrystal Plasticity10.1098/rspa.2003.1258 ↗
25. Energy damage summation methods for crack initiation and growth during block loading in high-temperature low-cycle fatigue10.1111/j.1460-2695.1996.tb00967.x ↗
26. Discrete dislocation, crystal plasticity and experimental studies of fatigue crack nucleation in single-crystal nickel10.1016/j.ijplas.2019.10.003 ↗
27. Strain-gradient modelling of grain size effects on fatigue of CoCr alloy10.1016/j.actamat.2014.06.044 ↗
28. Low-cycle fatigue life prediction of a polycrystalline nickel-base superalloy using crystal plasticity modelling approach10.1016/j.jmst.2019.05.072 ↗
29. The effect of grain orientation on fretting fatigue plasticity and life prediction10.1016/j.triboint.2013.09.023 ↗
30. Crystal plasticity modeling of fretting fatigue behavior of an aluminum alloy10.1016/j.triboint.2020.106841 ↗
31. A strain-gradient, crystal plasticity model for microstructure-sensitive fretting crack initiation in ferritic-pearlitic steel for flexible marine risers10.1016/j.ijfatigue.2018.01.028 ↗
32. An HR-EBSD and computational crystal plasticity investigation of microstructural stress distributions and fatigue hotspots in polycrystalline copper10.1016/j.actamat.2016.05.033 ↗
33. Is stored energy density the primary meso-scale mechanistic driver for fatigue crack nucleation?10.1016/j.ijplas.2017.11.005 ↗
34. High temperature in-situ SEM observation and crystal plasticity simulation on fretting fatigue of Ni-based single crystal superalloys10.1016/j.ijplas.2019.102645 ↗
35. A crystal plasticity-based approach for creep-fatigue life prediction and damage evaluation in a nickel-based superalloy10.1016/j.ijfatigue.2020.106031 ↗
36. Predictive dual-scale finite element simulation for hole expansion failure of ferrite-bainite steel10.1016/j.ijplas.2020.102900 ↗
37. Fatigue crack initiation life prediction for aluminium alloy 7075 using crystal plasticity finite element simulations10.1016/j.mechmat.2014.11.004 ↗
38. Experimental study and multiscale modelling of the high temperature deformation of tempered martensite under multiaxial loading10.1016/j.msea.2018.09.040 ↗
39. Subsequent yielding of polycrystalline aluminum after cyclic tension–compression analyzed by experiments and simulations10.1016/j.ijsolstr.2014.11.022 ↗
40. Microstructure modeling and crystal plasticity simulations for the evaluation of fatigue crack initiation in α-iron specimen including an elliptic defect10.1016/j.msea.2017.04.030 ↗
41. Utilizing the theory of critical distances in conjunction with crystal plasticity for low-cycle notch fatigue analysis of S960 MC high-strength steel10.1016/j.ijfatigue.2018.07.042 ↗
42. A multiscale investigation into the effect of grain size on void evolution and ductile fracture: Experiments and crystal plasticity modeling10.1016/j.ijplas.2019.09.009 ↗
43. Implicit integration and consistent tangent modulus of a time-dependent non-unified constitutive model10.1002/nme.825 ↗
44. Modelling of creep and plasticity deformation considering creep damage and kinematic hardening10.1016/j.engfracmech.2019.106582 ↗
45. Cycle-dependent creep-fatigue deformation and life predictions in a nickel-based superalloy at elevated temperature10.1016/j.ijmecsci.2021.106628 ↗
46. Unified viscoplasticity modeling for isothermal low-cycle fatigue and fatigue-creep stress–strain responses of Haynes 23010.1016/j.ijsolstr.2016.03.012 ↗
47. High temperature fatigue and creep-fatigue behaviors in a Ni-based superalloy: Damage mechanisms and life assessment10.1016/j.ijfatigue.2018.05.008 ↗
48. Micromechanism of cyclic plastic deformation of alloy IN 718 at 600 °C10.1111/ffe.12406 ↗
49. A modified strain energy density exhaustion model for creep–fatigue life prediction10.1016/j.ijfatigue.2016.03.005 ↗
50. A strain energy density method for the prediction of creep–fatigue damage in high temperature components10.1016/j.msea.2009.11.028 ↗
51. A systematical weight function modified critical distance method to estimate the creep-fatigue life of geometrically different structures10.1016/j.ijfatigue.2019.04.032 ↗
52. Multiaxial Fatigue Damage Criterion10.1115/1.3226012 ↗
53. A continuum theory for dynamic recrystallization with microstructure-related length scales10.1016/S0749-6419(98)00008-4 ↗
54. The effect of prior deformation on subsequent microplasticity and damage evolution in an austenitic stainless steel at elevated temperature10.1016/j.actamat.2013.02.038 ↗
55. Multi-scale crystal plasticity finite element model approach to modeling nickel-based superalloys10.1016/j.actamat.2013.07.038 ↗
56. A multi-scale crystal plasticity model for cyclic plasticity and low-cycle fatigue in a precipitate-strengthened steel at elevated temperature10.1016/j.jmps.2016.12.010 ↗
57. Multiscale modelling of mechanical response in a martensitic steel: A micromechanical and length-scale-dependent framework for precipitate hardening10.1016/j.actamat.2014.08.012 ↗
58. Micromechanics based fatigue life prediction of a polycrystalline metal applying crystal plasticity10.1016/j.mechmat.2015.01.020 ↗
59. Comparative assessment of dissipated energy and other fatigue criteria☆10.1016/j.ijfatigue.2007.01.007 ↗
60. Microstructure-based fatigue life model of metallic alloys with bilinear Coffin-Manson behavior10.1016/j.ijfatigue.2017.10.014 ↗
61. Predicting failure modes and ductility of dual phase steels using plastic strain localization10.1016/j.ijplas.2008.12.012 ↗
62. Experimental and numerical investigations on the influence of cold expansion on low cycle fatigue life of bolt holes in aeroengine superalloy disk at elevated temperature10.1016/j.ijfatigue.2019.105390 ↗
63. A visco–plastic constitutive model incorporated with cyclic hardening for uniaxial/multiaxial ratcheting of SS304 stainless steel at room temperature10.1016/S0167-6636(02)00153-9 ↗
64. Characterization of Low Cycle Fatigue of Ferritic-Martensitic P92 Steel: Effect of Temperature10.1002/srin.201500218 ↗
65. Creep-fatigue life prediction and interaction diagram in nickel-based GH4169 superalloy at 650°C based on cycle-by-cycle concept10.1016/j.ijfatigue.2016.11.021 ↗
66. Gradient-dependent deformation of two-phase single crystals10.1016/S0022-5096(00)00006-5 ↗
67. Crystal plasticity modeling of cyclic deformation for a polycrystalline nickel-based superalloy at high temperature10.1016/j.msea.2010.02.045 ↗
68. Crystal plasticity simulation of the effect of grain size on the fatigue behavior of polycrystalline Inconel 71810.1016/j.ijfatigue.2018.04.018 ↗
69. The effects of inhomogeneous microstructure and loading waveform on creep-fatigue behaviour in a forged and precipitation hardened nickel-based superalloy10.1016/j.ijfatigue.2017.01.002 ↗
70. Small fatigue crack initiation and growth mechanisms of nickel-based superalloy GH4169 at 650°C in air10.1016/j.engfracmech.2015.12.014 ↗
71. Multi-stage dwell fatigue crack growth behaviors in a nickel-based superalloy at elevated temperature10.1016/j.engfracmech.2021.107859 ↗
72. A.B. Thakker, B.A. Cowles, Low strain, long life creep fatigue of AF2-1DA and INCO 718, 1983.
73. Notch Effect on Structural Strength of Components at Elevated Temperature Under Creep, Fatigue, and Creep-Fatigue Loading Conditions: Phenomenon and Mechanism10.1115/1.4043843 ↗
74. Fatigue deformation in a polycrystalline nickel base superalloy at intermediate and high temperature: Competing failure modes10.1016/j.actamat.2018.03.035 ↗
75. A crystal plasticity investigation of slip system interaction, GND density and stored energy in non-proportional fatigue in Nickel-based superalloy10.1016/j.ijfatigue.2020.105782 ↗
76. The role of intergranular fracture on hydrogen-assisted fatigue crack propagation in pure iron at a low stress intensity range10.1016/j.msea.2018.07.014 ↗
77. EBSD analysis of cyclic load effect on final misorientation distribution of post-mortem low alloy steel: A new method for fatigue crack tip driving force prediction10.1016/j.ijfatigue.2018.04.016 ↗