journal article·2019-09Open access

Thermomechanical fatigue in 9-12Cr steels: Life prediction models and the effect of tensile dwell periods

Richard A. Barrett, Christopher J. Hyde, Padraic E. O'Donoghue, Sean B. Leen

Abstract

This paper is concerned with the assessment of life prediction models for thermomechanical fatigue (TMF), with specific application to P91 steel. A program of TMF tests, including dwell periods, are performed to determine the role of thermomechanical loading on fatigue life. As expected, fatigue life under conventional TMF testing (no dwells) is governed by maximum applied stress and inelastic strain-range. However, with the introduction of dwell periods, at maximum tensile stress during TMF loading, in-phase loading becomes the life-limiting case. This is attributed here to increased microstructural degradation and oxidation, associated with the dwell at peak temperature. Analysis of commonly used TMF life prediction models shows that the effect of dwell periods currently cannot be predicted for in-phase loading. Thus, it is concluded that physically-motivated approaches are required to successfully predict fatigue life under more complex (service) thermomechanical loading histories.Keywords
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Fatigue and fracture mechanics · High Temperature Alloys and Creep · Microstructure and Mechanical Properties of Steels

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (37)

Show source-provided references
1. Comparison of various 9–12%Cr steels under fatigue and creep-fatigue loadings at high temperature10.1016/j.msea.2011.05.046 ↗
2. Isothermal and thermomechanical fatigue studies on a modified 9Cr-1Mo ferritic martensitic steel10.1016/j.msea.2012.06.021 ↗
3. Development of life assessment procedures for power plant headers operated under flexible loading scenarios10.1016/j.ijfatigue.2012.12.007 ↗
4. High temperature low cycle fatigue behaviour of MarBN at 600 °C10.1115/1.4031724 ↗
5. Designing P92 grade martensitic steel header pipes against creep-fatigue interaction loading condition: damage micromechanisms10.1016/j.matdes.2015.07.107 ↗
6. Study of the deformation and damage mechanisms of a 9Cr-ODS steel: microstructure evolution and fracture characteristics10.1016/j.msea.2016.01.109 ↗
7. A dislocation-based model for high temperature cyclic viscoplasticity of 9–12Cr steels10.1016/j.commatsci.2014.05.034 ↗
8. Cyclic softening of martensitic steels at high temperature – experiments and physically-based modelling10.1016/j.msea.2006.12.183 ↗
9. Microstructural stability and creep rupture strength of the martensitic steel P92 for advanced power plant10.1016/S1359-6454(97)00176-6 ↗
10. Experimental and simulated characterization of creep behaviour of P92 steel with prior cyclic loading damage10.1016/j.jmst.2017.09.006 ↗
11. High-temperature low cycle fatigue, creep-fatigue and thermomechanical fatigue of steels and their welds10.1016/j.ijmecsci.2005.08.004 ↗
12. Thermal-mechanical fatigue simulation of a P91 steel in a temperature range of 400–600 °C10.3184/096034011X13072954674044 ↗
13. Thermomechanical fatigue behaviour of a modified 9Cr-1Mo ferritic-martensitic steel10.1016/j.proeng.2013.03.242 ↗
14. Influence of the temperature on the tensile behaviour of a modified 9Cr-1Mo T91 martensitic steel10.1016/j.msea.2010.07.021 ↗
15. Thermomechanical fatigue behaviour of a reduced activation ferritic-martensitic steel10.1016/j.proeng.2014.11.015 ↗
16. Creep at very low rates10.1007/s11661-002-0083-8 ↗
17. Creep-fatigue-oxidation interactions in a 9Cr-1Mo martensitic steel. Part I: Effect of tensile holding period on fatigue lifetime10.1016/j.ijfatigue.2007.05.007 ↗
18. Creep-fatigue-oxidation interactions in a 9Cr-1Mo martensitic steel. Part II: Effect of compressive holding period on fatigue lifetime10.1016/j.ijfatigue.2007.05.008 ↗
19. Creep-fatigue-oxidation interactions in a 9Cr-1Mo martensitic steel. Part III: Lifetime prediction10.1016/j.ijfatigue.2008.02.006 ↗
20. Two lifetime estimation models for steam turbine components under thermomechanical creep-fatigue loading10.1016/j.ijfatigue.2013.09.007 ↗
21. Thermal-mechanical fatigue behaviour and lifetime prediction of P92 steel with different phase angles10.1016/j.ijfatigue.2017.12.021 ↗
22. A damage function and associated failure equations for predicting hold time and frequency effects in elevated temperature, low cycle fatigue10.1520/JTE10520J ↗
23. Thermo-mechanical out-of-phase fatigue life of overlay coated IN-738LC gas turbine material
24. Cyclic thermo-mechanical material modelling and testing of 316 stainless steel10.1016/j.ijpvp.2010.03.007 ↗
25. Cyclic plasticity of welded P91 material for simple and complex power plant connections10.1016/j.ijfatigue.2016.02.005 ↗
26. A study of the effects of cyclic thermal stresses on a ductile metal
27. Manson · 1953
28. Evolution of dislocation density, size of subgrains and MX-type precipitates in a P91 steel during creep and during thermal ageing at 600 °C for more than 100,000 h10.1016/j.msea.2010.03.010 ↗
29. Creep-fatigue life prediction of aged 13CrMo44 steel using the tensile plastic strain energy
30. A new energy-based fatigue damage parameter in life prediction of high temperature structural materials10.1016/j.msea.2008.07.035 ↗
31. Deformation characteristics of a high chromium power plant steel at elevated temperatures
32. The effect of inclusions on the high-temperature low-cycle fatigue performance of cast MarBN: experimental characterisation and computational modelling10.1111/ffe.12864 ↗
33. Deformation and damage processes in a 12%Cr-Mo-V steel under high temperature low cycle fatigue conditions in air and vacuum10.1016/0921-5093(89)90161-5 ↗
34. Thermomechanical fatigue, oxidation and creep: Part I. Damage mechanisms10.1007/BF02663207 ↗
35. Deterministic and probabilistic creep-fatigue-oxidation crack growth modelling10.1016/j.probengmech.2013.03.004 ↗
36. Study of the fracture surface morphology of impact and tensile tested cast and forged (C&F) Grade 91 steel at room temperature for different heat treatment regimes10.1016/j.engfailanal.2016.06.012 ↗
37. A physically-based high temperature yield strength model for 9Cr steels10.1016/j.msea.2018.05.086 ↗