journal article·2015-09

Influence of feed rate on surface integrity and fatigue performance of machined surfaces

Youngsik Choi

Publisher page

Abstract

Abstract This study investigates the influence of the feed rate on the surface integrity and fatigue performance of machined surfaces. The results demonstrate that a higher feed rate increases crack initiation life and crack propagation life. A higher feed rate induces more compressive residual stresses and a more softened layer. The feed rate influences crack initiation life up to 45% and crack propagation life up to 149%. Consequently, the feed rate affects fatigue life up to 132%. The fatigue tests substantiate that the feed rate influences fatigue life significantly and that the effect increases significantly if the loading is reduced.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced machining processes and optimization · Metal Alloys Wear and Properties · Fatigue and fracture mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references
1. Residual stresses in hard metal cutting
2. Machining hard materials with geometrically defined cutting edges – field of applications and limitations10.1016/S0007-8506(07)61003-8 ↗
3. The surface integrity of turned and ground hardened bearing steel10.1016/0043-1648(96)06927-X ↗
4. Surface integrity generated by precision hard turning10.1016/S0007-8506(07)63131-X ↗
5. Investigation of cutting conditions and cutting edge preparations for enhanced compressive subsurface residual stress in the hard turning of bearing steel10.1016/j.jmatprotec.2005.06.087 ↗
6. Residual stresses in face finish turning of high strength nickel-based superalloy10.1016/j.jmatprotec.2009.01.012 ↗
7. Modeling of residual stress profile in finish hard turning10.1081/AMP-200060608 ↗
8. An FEM study on residual stresses induced by high-speed end-milling of hardened steel SKD1110.1016/j.jmatprotec.2008.10.042 ↗
9. A method of modeling residual stress in superfinish hard turning10.1016/S0043-1648(98)00201-4 ↗
10. Finite element analysis of the effect of sequential cuts and tool-chip friction on residual stresses in a machined layer10.1016/S0020-7403(99)00042-9 ↗
11. Numerical analysis for predicting the rolling contact fatigue crack initiation in a railway wheel steel10.1016/j.triboint.2009.09.007 ↗
12. Effects of residual stresses on fatigue crack growth behavior of structural materials: analytical corrections10.1016/j.ijfatigue.2011.01.019 ↗
13. Effects of surface defects on rolling contact fatigue of heavily loaded lubricated contacts10.1243/13506501JET785 ↗
14. Uncertainty analysis for rolling contact fatigue failure probability of silicon nitride ball bearings10.1016/j.ijsolstr.2010.05.018 ↗
15. Experimental study on the performance of superfinish hard turned surfaces in rolling contact10.1016/S0043-1648(00)00438-5 ↗
16. Optimal pre-stressing the surface of a component by superfinish hard turning for maximum fatigue life in rolling contact10.1016/S0043-1648(98)00240-3 ↗
17. On modeling the rolling contact fatigue performance based on residual stresses generated by superfinish hard turning
18. Hard turning versus grinding-the effect of process-induced residual stress on rolling contact10.1016/S0043-1648(03)00443-5 ↗
19. Modeling of rolling contact fatigue for hard machined components with process-induced residual stress10.1016/j.ijfatigue.2003.10.009 ↗
20. Agha SR. Fatigue performance of superfinish hard turned surfaces in rolling contact. Ph.D. Thesis: Purdue University; 2000.10.1016/S0043-1648(00)00438-5 ↗
21. Noyan · 1987
22. Rolling contact fatigue life of finish hard machined surfaces: Part 1. Model development10.1016/j.wear.2005.12.002 ↗
23. Rolling contact fatigue life of finish hard machined surfaces: Part 2. Experimental verification10.1016/j.wear.2005.12.003 ↗
24. A new methodology for predicting crack initiation life for rolling contact fatigue based on dislocation and crack propagation10.1016/j.ijmecsci.2007.07.011 ↗
25. Dislocation model for fatigue crack initiation10.1115/1.3157599 ↗
26. Initiation and early growth of short fatigue cracks at inclusions10.1179/026708396790165830 ↗
27. A finite element study of short cracks with different inclusion types under rolling contact fatigue load10.1016/S0142-1123(96)00045-X ↗
28. Role of inclusions, surface roughness and operating conditions on rolling contact fatigue10.1115/1.2833927 ↗
29. Harris · 2001
30. Effect of inclusion on subsurface crack initiation and gigacycle fatigue strength10.1016/S0142-1123(02)00037-3 ↗
31. Initiation and propagation of case crushing cracks in rolling contact fatigue10.1016/0043-1648(88)90004-X ↗
32. Johnson · 1985
33. A critical analysis of crack propagation laws10.1115/1.3656900 ↗
34. Influence of microstructure and residual stress on the stages of case crushing10.1016/0043-1648(88)90005-1 ↗
35. Mode II stress intensity factors for a crack parallel to the surface of an elastic half-space subjected to a moving point load10.1016/0022-5096(85)90022-5 ↗
36. Spall progression life model for rolling contact verified by finish hard machined surfaces10.1016/j.wear.2006.03.041 ↗