journal article·2019-01

Statistical analysis of high cycle fatigue life and inclusion size distribution in shot peened 300M steel

Amrita Bag, Dorian Delbergue, Philippe Bocher, Martin Lévesque, Myriam Brochu

Publisher page

Abstract

Abstract In order to fully exploit the benefits of shot peening process in terms of fatigue performance, the proper choice of peening conditions is indispensable, which is largely material specific. In this study, the influence of 3 different peening conditions on the axial fatigue life of high strength 300M steel (modified AISI 4340) was investigated in the high cycle fatigue regime. A statistical estimate of 90% survival life at 95% confidence interval was made to rigorously compare the fatigue performance of the material with different surface conditions. The peening induced roughness, compressive residual stresses and their relaxation during cyclic loading were quantified. It was however revealed, that shot peening had no significant effect on this material when tested at 55% of yield strength ( σ y , 0.2 ). The fatigue life was dominated by the larger non-metallic inclusions within the bulk material. An empirical relationship between inclusion size and fatigue life was proposed based on this observation. Furthermore, the inclusion size distribution was well described using Gumbel extreme value distribution allowing the largest inclusion to be predicted in a given volume of steel. The prediction results were in good agreement with the experimentally observed value of the largest inclusion size observed at a fatigue crack initiation site.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Surface Treatment and Residual Stress · Fatigue and fracture mechanics · Erosion and Abrasive Machining

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (51)

Show source-provided references
1. Influence of shot peening on material properties and the controlled shot peening of turbine blades
2. Enhancement of fatigue strength of SAE 9245 steel by shot peening10.1016/S0167-577X(02)00838-8 ↗
3. Effect of shot peening coverage on residual stress field and surface roughness
4. SAE J443. Procedures for using standard shot Peening Almen Strip; 2010.
5. Fatigue crack initiation and propagation on shot-peened surfaces in A316 stainless steel10.1016/0142-1123(95)00044-T ↗
6. Using XRD elastic and plastic strain data to evaluate the effectiveness of different cold-working techniques in aerospace materials10.1154/1.3133148 ↗
7. An analysis of residual stress fields caused by shot peening10.1007/s11661-002-0186-2 ↗
8. SAE J2277. Shot Peening coverage determination; 2013.
9. Experimental study of shot peening and stress peen forming10.1016/j.jmatprotec.2010.07.016 ↗
10. An evaluation of shot peening, residual stress and stress relaxation on the fatigue life of AISI 4340 steel10.1016/S0142-1123(01)00205-5 ↗
11. Effect of partial-coverage upon the fatigue fracture behaviour of peened components10.1111/j.1460-2695.1991.tb00680.x ↗
12. Prevey PS, Cammett JT. The effect of shot peening coverage on residual stress, cold work and fatigue in a Ni-Cr-Mo low alloy steel. Lambda Research, Cincinnati, OH 2000.10.21236/ADA444574 ↗
13. High cycle fatigue behavior prediction of shot-peened parts10.1016/j.ijfatigue.2004.03.007 ↗
14. Dieter · 1986 · vol. 3
15. Morrow J, Sinclair G. Cycle-dependent stress relaxation. In: Symposium on basic mechanisms of fatigue, ASTM STP; 1959. p. 83–109.10.1520/STP39312S ↗
16. Hanagarth H, Vöhringer O, Macherauch E. Relaxation of shot peening residual stresses of the steel 42 CrMo 4 by tensile or compressive deformation. In: Proceedings of the fourth international conference on shot peening; 1990. p. 337–45.
17. Kodama S. The behavior of residual stress during fatigue stress cycles. In: Proceedings of the international conference on mechanical behavior of metals II, Society of Material Science, Kyoto; 1972. p. 111–8.
18. Inclusion and bubble in steel—a review
19. On the critical inclusion size of high strength steels under ultra-high cycle fatigue10.1016/j.msea.2006.04.068 ↗
20. The interaction between non-metallic inclusions and surface roughness in fatigue failure and their influence on fatigue strength10.1016/j.matdes.2011.10.028 ↗
21. Influence of different non-metallic inclusion types on the crack initiation in high-strength steels in the VHCF regime10.1016/j.ijfatigue.2014.03.003 ↗
22. Inclusion rating by statistics of extreme values and its application to fatigue strength prediction and quality control of materials10.6028/jres.099.032 ↗
23. Instructions for a new method of inclusion rating and correlations with the fatigue limit10.1520/JTE11840J ↗
24. International A. ASTM E8/E8M-16a standard test methods for tension testing of metallic materials. West Conshohocken, PA; 2016.
25. Correlation of microstructure with mechanical properties of 300M steel10.1007/BF02642857 ↗
26. Figueroa-Gordon · 2005
27. Standard B. Steels—micrographic determination of the apparent grain size. In: BS EN ISO, vol. 643; 2003. p. 44.
28. Van Den Avyle JA. Correlation of fractography, microstructure, and fracture toughness behavior of high strength alloys. Ph.D. Cambridge; Department of Metallurgy and Materials Science, Massachusetts Institute of Technology; 1975.
29. International A. ASTM E466-15 standard practice for conducting force controlled constant amplitude axial fatigue tests of metallic materials. West Conshohocken, PA; 2015.
30. Noyan · 2013
31. Influence of image processing conditions of debye Scherrer ring images in X-ray stress measurement using an imaging plate
32. Comparison of two X-ray residual stress measurement methods: sin2 ψ and cos α, through the determination of a martensitic steel X-ray elastic constant
33. Moore M, Evans W. Mathematical correction for stress in removed layers in X-ray diffraction residual stress analysis. SAE Technical Paper 0148-7191; 1958.10.4271/580035 ↗
34. Neal DM, Vangel MG. Statistically based material properties. a military handbook-17 perspective. Army Lab Command Watertown MA Material Technology Lab; 1990.
35. A test of goodness of fit10.1080/01621459.1954.10501232 ↗
36. Statistical approach to brittle fracture10.1007/BF00540858 ↗
37. Estimation of the fatigue strength distribution in high-cycle multiaxial fatigue taking into account the stress–strain gradient effect10.1016/j.ijfatigue.2005.06.048 ↗
38. Wormsen A, Härkegård G. A statistical investigation of fatigue behaviour according to Weibull's weakest link theory. In: ECF15, Stockolm; 2004.
39. Lai C-D. Generalized Weibull distributions. Springer; 2014. p. 23–75.10.1007/978-3-642-39106-4 ↗
40. International A. ASTM E2283-08 standard practice for extreme value analysis of nonmetallic inclusions in steel and other microstructural features. West Conshohocken, PA; 2014.
41. An analysis of stress concentrations caused by shot peening and its application in predicting fatigue strength10.1111/j.1460-2695.1992.tb01262.x ↗
42. Philip TV, Mccaffrey TJ. Ultrahigh-strength steels. ASM international, metals handbook, 10th ed., vol. 1; 1990. p. 430–48.10.31399/asm.hb.v01.a0001027 ↗
43. Gigacycle fatigue behavior of a high chromium alloyed cold work tool steel10.1016/j.ijfatigue.2007.09.012 ↗
44. Factors influencing the mechanism of superlong fatigue failure in steels10.1046/j.1460-2695.1999.00187.x ↗
45. On the mechanism of fatigue failure in the superlong life regime (N> 107 cycles). Part 1: influence of hydrogen trapped by inclusions10.1046/j.1460-2695.2000.00328.x ↗
46. Effects of inclusions on very high cycle fatigue properties of high strength steels10.1179/1743280411Y.0000000008 ↗
47. Ultra-long cycle fatigue of high-strength carbon steels part I: review and analysis of the mechanism of failure10.1016/S0921-5093(03)00135-7 ↗
48. Effect of inclusion on subsurface crack initiation and gigacycle fatigue strength10.1016/S0142-1123(02)00037-3 ↗
49. Inclusion-controlled fatigue properties of 1800 MPA-class spring steels10.1007/s11661-004-0279-1 ↗
50. Murakami · 2002
51. Bag A, Delbergue D, Bocher P, Lévesque M, Brochu M. Study of short crack growth in shot peened 300M steel. Presented at the 13th international conference on shot peening, Montréal, Canada; 2017.