journal article·2019-07

Incredible improvement in fatigue resistance of friction stir welded 7075-T651 aluminum alloy via surface mechanical rolling treatment

Peng Dong, Zepeng Liu, Xin Zhai, Zhifeng Yan, Wenxian Wang, Peter K. Liaw

Publisher page

Abstract

Abstract Friction stir welding (FSW) is able to provide high static strength for aluminum alloys, but it always leads to a remarkable loss in fatigue strength. By means of surface mechanical rolling treatment (SMRT), a near-polished, gradient nanostructured surface and high compressive residual stresses were generated on the FSW joint of the 7075-T651 aluminum alloy. Uniaxial fatigue tests showed that an enhanced fatigue property with two orders of magnitude extension in fatigue lifetime was achieved on the SMRT joints, exhibiting failure mode transitions from surface to interior. Transmission electron microscopy analyses showed that the Al18Ti2Mg3 constituent phase was responsible for the internal crack initiation. Furthermore, the enhanced fatigue mechanism and the role of SMRT were discussed. The findings offer a potential pathway to greatly compensate the fatigue resistance deterioration of materials resulting from welding.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced Welding Techniques Analysis · Aluminum Alloys Composites Properties · Surface Treatment and Residual Stress

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (60)

Show source-provided references
1. Maddox · 1991
2. Lampman · 1996
3. Haagensen · 2013
4. Review of fatigue data for welds improved by tungsten inert gas dressing10.1016/j.ijfatigue.2015.04.017 ↗
5. Fatigue strength of TIG-dressed ultra-high-strength steel fillet weld joints at high stress ratio10.1016/j.ijfatigue.2016.09.018 ↗
6. Enhancement of the fatigue strength of underwater wet welds by grinding and ultrasonic impact treatment10.1016/j.jmatprotec.2015.04.013 ↗
7. Study of the fatigue behavior in welded joints of stainless steels treated by weld toe grinding and subjected to salt water corrosion10.1016/j.ijfatigue.2007.04.011 ↗
8. Experimental investigation and fatigue life prediction for 7475–T7351 aluminum alloy with and without shot peening-induced residual stresses10.1016/j.actamat.2011.03.013 ↗
9. Microstructural variation through weld thickness and mechanical properties of peened friction stir welded 6061 aluminum alloy joints10.1016/j.matchar.2017.02.011 ↗
10. Laser peening and shot peening effects on fatigue life and surface roughness of friction stir welded 7075–T7351 aluminum10.1111/j.1460-2695.2006.01093.x ↗
11. The effect of controlled shot peening on the fatigue behaviour of 2024–T3 aluminium friction stir welds10.1016/j.ijfatigue.2006.10.032 ↗
12. Laser shock processing and its effects on microstructure and properties of metal alloys: a review10.1016/S0142-1123(02)00022-1 ↗
13. The mechanisms of thermal engineered laser shock peening for enhanced fatigue performance10.1016/j.actamat.2012.06.024 ↗
14. Fatigue performance improvement in AISI 4140 steel by dynamic strain aging and dynamic precipitation during warm laser shock peening10.1016/j.actamat.2010.10.032 ↗
15. Discussion on fatigue design of welded joints enhanced by ultrasonic peening treatment (UPT)10.1016/j.ijfatigue.2008.03.030 ↗
16. Surface nanocrystallization of 316L stainless steel induced by ultrasonic shot peening10.1016/S0921-5093(00)00686-9 ↗
17. Fatigue properties of a S45C steel subjected to ultrasonic nanocrystal surface modification10.1016/j.apsusc.2010.04.007 ↗
18. Dorr T, Hilpert M, Beckmerhagen P, Kiefer A, Wagner L. Influence of shot peening on fatigue performance of high-strength aluminum-and magnesium alloys. In: 7th Inter. Conf. Shot. Peen; 1999. p. 153–48.
19. Fatigue and microstructure of ultrafine-grained metals produced by severe plastic deformation10.1016/j.scriptamat.2004.05.012 ↗
20. Fatigue behavior of nanocrystalline metals and alloys10.1016/j.ijfatigue.2005.06.035 ↗
21. Enhanced fatigue durability of Al-6Mg alloy by applying ultrasonic impact peening: effects of surface hardening and reinforcement with AlCuFe quasicrystalline particles10.1016/j.msea.2012.11.061 ↗
22. Structural transformations in metallic materials during plastic deformation10.1007/s11665-017-2564-3 ↗
23. High tensile ductility in a nanostructured metal10.1038/nature01133 ↗
24. Making strong nanomaterials ductile with gradients10.1126/science.1255940 ↗
25. Fatigue behaviors of AISI 316L stainless steel with a gradient nanostructured surface layer10.1016/j.actamat.2014.12.057 ↗
26. Enhanced fatigue property by suppressing surface cracking in a gradient nanostructured bearing steel10.1080/21663831.2016.1253625 ↗
27. Effect of volume fraction of gradient nanograined layer on high-cycle fatigue behavior of Cu10.1016/j.scriptamat.2018.10.019 ↗
28. Microstructures-based constitutive analysis for mechanical properties of gradient-nanostructured 304 stainless steels10.1016/j.actamat.2017.02.035 ↗
29. A facile method to modify the characteristics and corrosion behavior of 304 stainless steel by surface nanostructuring toward biomedical applications10.1021/acsami.5b03877 ↗
30. History-independent cyclic response of nanotwinned metals10.1038/nature24266 ↗
31. Grain boundary effects on cyclic deformation and fatigue damage10.1016/j.pmatsci.2008.06.001 ↗
32. Enhanced fatigue resistance of a nickel-based hastelloy induced by a surface nanocrystallization and hardening process10.1080/09500830500311705 ↗
33. Face-centered titanium induced by ultrasonic surface rolling process in Ti-6Al-4V alloy and its tensile behavior10.1016/j.matchar.2018.09.004 ↗
34. Strain-induced microstructure refinement in pure Al below 100 nm in size10.1016/j.actamat.2018.04.014 ↗
35. Mechanically-induced grain coarsening in gradient nano-grained copper10.1016/j.actamat.2016.12.006 ↗
36. Mechanical behavior of structurally gradient nickel alloy10.1016/j.actamat.2018.02.021 ↗
37. Properties of friction-stir-welded 7075 T651 aluminum10.1007/s11661-998-0021-5 ↗
38. Friction stir welding and processing10.1016/j.mser.2005.07.001 ↗
39. Recent advances in friction-stir welding–process, weldment structure and properties10.1016/j.pmatsci.2008.05.001 ↗
40. Friction stir welding of aluminium alloys10.1179/174328009X411136 ↗
41. The influence of zigzag-curve defect on the fatigue properties of friction stir welds in 7075–T6 Al alloy10.1016/j.matchemphys.2007.01.023 ↗
42. Friction-stir welding effects on microstructure and fatigue of aluminum alloy 7050–T745110.1007/s11661-000-0136-9 ↗
43. Effects of microstructural heterogeneity on very high cycle fatigue properties of 7050–T7451 aluminum alloy friction stir butt welds10.1016/j.ijfatigue.2015.10.001 ↗
44. Microstructural investigation of friction stir welded 7050–T651 aluminium10.1016/S1359-6454(02)00449-4 ↗
45. Microstructure and evolution of mechanically-induced ultrafine grain in surface layer of AL-alloy subjected to USSP10.1016/S1359-6454(02)00051-4 ↗
46. Fatigue life and mechanistic modeling of interior micro-defect induced cracking in high cycle and very high cycle regimes10.1016/j.actamat.2018.07.036 ↗
47. The formation mechanism of characteristic region at crack initiation for very-high-cycle fatigue of high-strength steels10.1016/j.ijfatigue.2015.11.029 ↗
48. The role of local plasticity during very high cycle fatigue crack initiation in high-strength steels10.1016/j.ijfatigue.2018.02.008 ↗
49. Prediction of elastic and electronic properties of cubic Al18Ti2Mg3 phase coexisting with Al3Ti in Al–Ti–Mg system10.1016/j.physb.2012.09.039 ↗
50. Grain refining mechanism in the Al/Al–Ti–B system10.1016/j.actamat.2014.10.055 ↗
51. Quantities of grains of aluminum and those of TiB2 and Al3Ti particles added in the grain-refining processes10.1016/S0921-5093(01)01464-2 ↗
52. Zhang · 2014
53. Sutton · 1995
54. Micro-crack initiation and propagation in a high strength aluminum alloy during very high cycle fatigue10.1016/j.msea.2018.01.008 ↗
55. Mechanism of fatigue crack initiation and propagation in the very high cycle fatigue regime of high-strength steels10.1016/j.scriptamat.2012.07.049 ↗
56. Propensities of crack interior initiation and early growth for very-high-cycle fatigue of high strength steels10.1016/j.ijfatigue.2013.02.023 ↗
57. Fatigue crack initiation and propagation in butt joint welds of an ultrahigh-strength steel
58. Improved fatigue properties of ultrafine-grained copper under cyclic torsion loading10.1016/j.actamat.2013.06.032 ↗
59. Fatigue properties and crack behavior of ultra-fine and nanocrystalline pure metals10.1016/j.ijfatigue.2009.05.004 ↗
60. Enhanced fatigue properties of nanostructured austenitic SUS 316L stainless steel10.1016/j.actamat.2011.07.061 ↗