journal article·2019-10

Long fatigue crack propagation behavior of laser powder bed-fused inconel 625 with intentionally-seeded porosity

J.-R. Poulin, A. Kreitcberg, P. Terriault, V. Brailovski

Publisher page

Abstract

Abstract Inconel 625 coupons were manufactured via laser powder bed fusion with different levels of intentionally-seeded porosity (up to 2.7%). The processing-induced porosities, morphologies and distributions were measured via Archimedes method and computed tomography. Tensile tests were performed, followed by fatigue crack propagation characterization. The static strength characteristics were not strongly affected by the levels of porosity, but the elongation at break was severely impacted. In the near threshold region of the Paris diagram, porous specimens were unaffected by porosity and build orientation. However, under higher stress intensity factors, the effect of porosity was found to be significant and build orientation-dependent.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (84)

Show source-provided references
1. Additive manufacturing of metallic components – process, structure and properties10.1016/j.pmatsci.2017.10.001 ↗
2. Metal fabrication by additive manufacturing using laser and electron beam melting technologies10.1016/S1005-0302(12)60016-4 ↗
3. Additive manufacturing of metals10.1016/j.actamat.2016.07.019 ↗
4. The influence of processing parameters on the mechanical properties of SLM parts10.1016/j.proeng.2015.01.510 ↗
5. Heat treatment of Ti6Al4V produced by selective laser melting: microstructure and mechanical properties10.1016/j.jallcom.2012.07.022 ↗
6. A review of additive manufacturing10.5402/2012/208760 ↗
7. The effect of laser focus shift on microstructural variation of Inconel 718 produced by selective laser melting10.1016/j.matdes.2018.04.019 ↗
8. The machinability of inconel 71810.1016/S0924-0136(96)02624-6 ↗
9. Topology optimization for additive manufacturing
10. Bridging topology optimization and additive manufacturing10.1007/s00158-015-1274-4 ↗
11. Costs and cost effectiveness of additive manufacturing
12. Economics of additive manufacturing for end-usable metal parts10.1007/s00170-011-3878-1 ↗
13. Critical assessment of the fatigue performance of additively manufactured Ti–6Al–4V and perspective for future research10.1016/j.ijfatigue.2015.12.003 ↗
14. Understanding the effect of laser scan strategy on residual stress in selective laser melting through thermo-mechanical simulation
15. An improved prediction of residual stresses and distortion in additive manufacturing10.1016/j.commatsci.2016.10.003 ↗
16. Top surface and side roughness of Inconel 625 parts processed using selective laser melting10.1108/13552540910943397 ↗
17. Surface roughness analysis, modelling and prediction in selective laser melting10.1016/j.jmatprotec.2012.11.011 ↗
18. Influence of SLM process parameters on the surface finish, porosity rate and fatigue behavior of as-built Inconel 625 parts10.1016/j.jmatprotec.2017.12.043 ↗
19. Correlation between porosity and processing parameters in TiAl6V4 produced by selective laser melting10.1016/j.matdes.2016.05.070 ↗
20. Application of X-ray CT method for discontinuity and porosity detection in 316L stainless steel parts produced with SLM technology10.1016/j.acme.2014.02.003 ↗
21. Hwang · 2012 · 235
22. Katayama · 2013
23. Laser powder bed fusion of water-atomized iron-based powders: process optimization
24. Prediction of lack-of-fusion porosity for powder bed fusion
25. Relating porosity to fatigue failure in additively manufactured alloy 71810.1016/j.msea.2018.04.075 ↗
26. Laser powder bed fusion of nickel alloy 625: experimental investigations of effects of process parameters on melt pool size and shape with spatter analysis10.1016/j.ijmachtools.2017.03.004 ↗
27. A study on the laser spatter and the oxidation reactions during selective laser melting of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V10.1007/s11661-015-2882-8 ↗
28. Process mapping of Inconel 625 in laser powder bed additive manufacturing
29. On the role of melt flow into the surface structure and porosity development during selective laser melting10.1016/j.actamat.2015.06.004 ↗
30. Laser powder-bed fusion additive manufacturing: physics of complex melt flow and formation mechanisms of pores, spatter, and denudation zones10.1016/j.actamat.2016.02.014 ↗
31. Fluid and particle dynamics in laser powder bed fusion10.1016/j.actamat.2017.09.051 ↗
32. Gas flow effects on selective laser melting (SLM) manufacturing performance10.1016/j.jmatprotec.2011.09.020 ↗
33. Hot isostatic pressing of IN718 components manufactured by selective laser melting
34. Effects of hot isostatic pressing on the elastic modulus and tensile properties of 316L parts made by powder bed laser fusion10.1016/j.msea.2017.03.100 ↗
35. The positive effect of hot isostatic pressing on improving the anisotropies of bending and impact properties in selective laser melted Ti-6Al-4V alloy10.1016/j.msea.2016.02.023 ↗
36. Study of selective laser melting (SLM) Inconel 718 part surface improvement by electrochemical polishing10.1016/j.matdes.2016.11.103 ↗
37. Surface treatment of powder-bed fusion additive manufactured metals for improved fatigue life10.1007/s11665-018-3732-9 ↗
38. Effects of defects in laser additive manufactured Ti-6Al-4V on fatigue properties10.1016/j.phpro.2014.08.120 ↗
39. Additive manufacturing of fatigue resistant materials: challenges and opportunities10.1016/j.ijfatigue.2017.01.001 ↗
40. Defect-dominated fatigue behavior in type 630 stainless steel fabricated by selective laser melting10.1016/j.msea.2016.04.042 ↗
41. Defect analysis and fatigue design basis for Ni-based superalloy 718 manufactured by selective laser melting10.1016/j.ijfatigue.2018.08.002 ↗
42. The effect of manufacturing defects on the fatigue behaviour of Ti-6Al-4V specimens fabricated using selective laser melting10.4028/www.scientific.net/AMR.891-892.1519 ↗
43. Influence of defects on mechanical properties of Ti–6Al–4 V components produced by selective laser melting and electron beam melting10.1016/j.matdes.2015.07.147 ↗
44. The role of defects and critical pore size analysis in the fatigue response of additively manufactured IN718 via crystal plasticity10.1016/j.matdes.2018.04.022 ↗
45. Applicability of fracture mechanics to very small cracks or the cracks in the early stage
46. Fatigue properties of AlSi10Mg obtained by additive manufacturing: Defect-based modelling and prediction of fatigue strength10.1016/j.engfracmech.2017.11.002 ↗
47. Criticality of porosity defects on the fatigue performance of wire+ arc additive manufactured titanium alloy10.1016/j.ijfatigue.2019.01.017 ↗
48. Prediction of non propagating cracks10.1016/0013-7944(79)90081-X ↗
49. Fatigue crack propagation of short cracks10.1115/1.3443647 ↗
50. On the application of the Kitagawa-Takahashi diagram to foreign-object damage and high-cycle fatigue10.1016/S0013-7944(01)00152-7 ↗
51. Application of modified Kitagawa-Takahashi diagram for fatigue strength assessment of cast Al-Si-Cu alloys10.1016/j.ijfatigue.2018.01.030 ↗
52. Defect-correlated fatigue assessment of A356–T6 aluminum cast alloy using computed tomography based Kitagawa-Takahashi diagrams10.1016/j.ijfatigue.2017.11.003 ↗
53. Fatigue behaviour of iron based sintered material: a review10.1179/imr.1997.42.1.1 ↗
54. Use of simple models to estimate effect of density on fracture behaviour of sintered steel10.1179/pom.1981.24.3.126 ↗
55. Effect of density on tensile strength, fracture toughness, and fatigue crack propagation behaviour of sintered steel10.1179/pom.1981.24.3.121 ↗
56. Influence of density and porosity size and shape on fatigue and fracture toughness of high strength FL4405 P/M steel
57. Long fatigue crack propagation behavior of Inconel 625 processed by laser powder bed fusion: influence of build orientation and post-processing conditions10.1016/j.ijfatigue.2018.07.008 ↗
58. Optimization of laser powder bed fusion processing using a combination of melt pool modeling and design of experiment approaches: density control
59. Predictive modeling and optimization of multi-track processing for laser powder bed fusion of nickel alloy 625
60. Mitigation of lack of fusion defects in powder bed fusion additive manufacturing10.1016/j.jmapro.2018.10.028 ↗
61. The mechanical and microstructural characteristics of laser-deposited IN71810.1016/j.jmatprotec.2005.05.005 ↗
62. Grain morphology evolution behavior of titanium alloy components during laser melting deposition additive manufacturing10.1016/j.jallcom.2015.01.256 ↗
63. Microstructure and tensile properties of laser melting deposited Ti–5Al–5Mo–5V–1Cr–1Fe near β titanium alloy10.1016/j.msea.2013.08.032 ↗
64. Interfacial phenomena and characteristics between the deposited material and substrate in selective laser melting Inconel 62510.1016/j.jmatprotec.2016.12.033 ↗
65. Energy input effect on morphology and microstructure of selective laser melting single track from metallic powder10.1016/j.jmatprotec.2012.11.014 ↗
66. Krupp · 2007
67. Hertzberg · 2012
68. 1998
69. Microstructural influence on fatigue crack propagation during high cycle fatigue testing of additively manufactured Alloy 71810.1016/j.matchar.2019.01.018 ↗
70. Effects of grain size on cyclic plasticity and fatigue crack initiation in nickel10.1016/S0142-1123(97)00034-0 ↗
71. Modelling the effects of texture on the statistics of stage I fatigue crack growth10.1080/01418610108214323 ↗
72. Microstructural extremes and the transition from fatigue crack initiation to small crack growth in a polycrystalline nickel-base superalloy10.1016/j.actamat.2012.01.049 ↗
73. High-cycle fatigue of nickel-base superalloy René 104 (ME3): interaction of microstructurally small cracks with grain boundaries of known character10.1016/j.actamat.2007.01.033 ↗
74. A mechanistic modelling methodology for microstructure-sensitive fatigue crack growth10.1016/j.jmps.2018.11.023 ↗
75. Small fatigue crack growth and failure mode transitions in a Ni-base superalloy at elevated temperature10.1016/j.ijfatigue.2010.01.015 ↗
76. High temperature low cycle fatigue properties of alloy 62510.1016/j.msea.2015.10.023 ↗
77. Effect of laser powder bed fusion parameters on the microstructure and texture development in superelastic Ti–18Zr–14Nb alloy10.1007/s40830-017-0125-0 ↗
78. Strengthening mechanisms in polycrystalline multimodal nickel-base superalloys10.1007/s11661-009-9858-5 ↗
79. On the fatigue crack growth behavior in 316L stainless steel manufactured by selective laser melting10.1016/j.engfracmech.2014.03.008 ↗
80. Stress intensity factor equations for branched crack growth10.1016/j.engfracmech.2005.05.004 ↗
81. Estimation of fatigue crack growth retardation due to crack branching10.1016/j.commatsci.2003.12.003 ↗
82. Load interaction effects during fatigue crack growth under variable amplitude loading—a literature review. Part I: Empirical trends10.1046/j.1460-2695.1998.00083.x ↗
83. On the prediction of fatigue crack retardation using Wheeler and Willenborg models10.1590/S1516-14392007000200002 ↗
84. Proposed modifications to the Wheeler retardation model for multiple overloading fatigue life prediction10.1016/j.ijfatigue.2005.12.007 ↗