journal article·2025-09Open access

An enhanced nonlinear fatigue cumulative damage model based on toughness exhaustion and strength degradation

Yifan Yu, Liyong Wang, Jianpeng Wu, Shuyuan Chang, Ximing Zhang

Abstract

Accurate prediction of fatigue life under variable amplitude (VA) loading remains fundamentally challenged by load-sequence-dependent damage accumulation in metallic structures. This study establishes a nonlinear cumulative damage model integrating toughness exhaustion and strength degradation mechanisms through damage equivalence principles. Multi-level VA experiments on carbon steel, alloy steel, and aerospace aluminum alloys demonstrate that the proposed model reduces life prediction errors to 6.53% (5-level) and 9.43% (8-level), achieving 93.94% and 94.79% accuracy improvement versus the Palmgren-Miner method. Statistical evaluations reveal dominant control of two key factors: material ultimate tensile strength (UTS) and stress amplitude differential between successive cycles. These advancements provide validated engineering tools for durability assessment of aero-engine components and military vehicle systems experiencing complex mission profiles.
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Research context

OpenAlex topics: Fatigue and fracture mechanics · Ultrasonics and Acoustic Wave Propagation · Non-Destructive Testing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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