journal article·2021-07

A dynamic cold expansion method to improve fatigue performance of holed structures based on electromagnetic load

Guo Zheng, Zengqiang Cao, Yangjie Zuo

Publisher page

Abstract

Abstract In this study, a novel dynamic cold expansion (DCE) method based on electromagnetic load was developed to enhance the fatigue life of open hole structures. The experiments were conducted to investigate the enhance properties of DCE method, and the corresponding static cold expansion (SCE) method was also investigated as comparison. The expansion resistance was evaluated. The geometric dimension varieties of holes after cold expansion were measured. Moreover, the fatigue life of specimens after DCE and SCE were assessed, and the fatigue failure mechanism was discussed. Results showed that DCE method can obviously reduce expansion resistance compared with SCE method and generate more uniform hole diameter distribution along the hole axial direction after cold expansion. In fatigue tests, specimens worked by DCE exhibited the higher fatigue life than that worked by SCE, especially under high load level. Furthermore, DCE method was also observed to have significant effects on fatigue crack initiation and propagation of specimens.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Fatigue and fracture mechanics · Fire effects on concrete materials · Electronic Packaging and Soldering Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (52)

Show source-provided references
1. A study on 3-D stress distributions in the bi-adhesively bonded T-joints10.1016/j.apm.2013.06.008 ↗
2. Electromagnetic riveting technique and its applications10.1016/j.cja.2018.12.023 ↗
3. The strength of the adhesively bonded T-joints with embedded supports10.1016/j.ijadhadh.2013.12.028 ↗
4. Strength and failure modes of single- L adhesive joints between aluminium and composites10.1016/j.ctmat.2016.04.009 ↗
5. Fatigue performance of a bonded wavy composite lap joint10.1111/j.1460-2695.2004.00761.x ↗
6. Fatigue life evaluation of adhesively bonded scarf joints10.1016/j.ijfatigue.2011.08.018 ↗
7. Fatigue reliability assessment of riveted lap joint of aircraft structures10.1016/j.ijfatigue.2012.02.005 ↗
8. Fatigue crack location and fatigue life for riveted lap joints in aircraft fuselage10.1016/j.ijfatigue.2013.01.014 ↗
9. Fu Y, Ge E, Su H, Xu J, Li R. Cold expansion technology of connection holes in aircraft structures: a review and prospect. Chinese J Aeronaut 2015; 28(4): 961–73.10.1016/j.cja.2015.05.006 ↗
10. Liu J, Yue ZF, Liu YS. Surface finish of open holes on fatigue life. Theor Appl Fract Mech 2007; 47(1): 35–45.10.1016/j.tafmec.2006.10.008 ↗
11. Effects of hole cold expansion on microstructure and fatigue property of 7B50-T7451 aluminum alloy plate
12. A novel method of cold expansion which creates near-uniform compressive tangential residual stress around a fastener hole10.1111/j.1460-2695.2004.00727.x ↗
13. Effect of cold expansion on fatigue performance of open holes10.1016/j.msea.2007.05.034 ↗
14. Numerical and experimental study of the cold expansion process in 7085 plate using a modified split sleeve10.1016/j.jmatprotec.2007.01.008 ↗
15. Analysis of the effect of cold-working of rivet holes on the fatigue life of an aluminum alloy10.1016/j.ijfatigue.2006.04.004 ↗
16. Fatigue crack propagation from a cold-worked hole10.1016/j.engfracmech.2006.08.006 ↗
17. Abraham B, Carmel M. The effects of residual tensile stresses induced by cold working a fastener hole. USAF aircraft structural integrity program conference; 2007.
18. Prediction of the growth rate for fatigue cracks emanating from cold expanded holes10.1016/j.ijfatigue.2003.10.015 ↗
19. Split sleeve cold expansion of AZ31B sheet: Microstructure, texture and residual stress10.1016/j.matdes.2019.108213 ↗
20. Effect of split sleeve cold expansion on cracking behaviors of titanium alloy TC4 holes10.1016/j.engfracmech.2012.04.008 ↗
21. Parametric analysis of the mandrel geometrical data in a cold expansion process of small holes drilled in thick plates10.3390/ma12244105 ↗
22. Total fatigue lives, crack growth paths and cycles in cold expanded adjacent holes
23. Numerical simulations of the fatigue damage evolution at a fastener hole treated by cold expansion or with interference fit pin10.1016/j.ijmecsci.2016.01.015 ↗
24. Investigation on fatigue performance of cold expansion holes of 6061–T6 aluminum alloy10.1016/j.ijfatigue.2016.10.030 ↗
25. Investigating the effect of cold expansion process on the fatigue behavior of aluminum alloy 7075–T6 in double-lap shear joints
26. Fatigue performance of bonded crack retarders in the presence of cold worked holes and interference-fit fasteners10.1016/j.ijfatigue.2017.08.023 ↗
27. Experimental and numerical investigations on the influence of cold expansion on low cycle fatigue life of bolt holes in aeroengine superalloy disk at elevated temperature10.1016/j.ijfatigue.2019.105390 ↗
28. Experimental and numerical comparison of cold expansion and interference fit methods in improving fatigue life of holed plate in double shear lap joints10.1016/j.ast.2013.04.006 ↗
29. Effect of residual stresses induced by cold expansion on the crack growth in 6082 aluminum alloy10.1016/j.engfracmech.2012.12.003 ↗
30. Cold expansion of holes and resulting fatigue life enhancement and residual stresses in Al 2024 T3 alloy – An experimental study10.1016/j.engfailanal.2009.08.002 ↗
31. Numerical and experimental investigation of the effect of the cold expansion process on the fatigue behavior of hybrid (bonded-bolted) double shear lap aluminum joints10.1016/j.ijfatigue.2019.04.021 ↗
32. Improving the fatigue life of 2297–T87 aluminum-lithium alloy lugs by cold expansion, interference fitting, and their combination10.1016/j.jmatprotec.2017.06.004 ↗
33. Combined cold expansion and friction stir processing of fastener holes in aluminum alloy Al-2014-T6
34. A comparative numerical study of combined cold expansion and local torsion on fastener holes10.1111/j.1460-2695.2012.01677.x ↗
35. Effects of chamfering, cold expansion, bolt clamping, and their combinations on fatigue life of aluminum–lithium alloy single plate10.1177/1687814017750681 ↗
36. Prediction of fatigue life in cold expanded fastener holes subjected to bolt tightening in Al alloy 7075–T6 plate10.1016/j.ijmecsci.2014.10.026 ↗
37. Effect of hole cold expansion on fatigue performance of corroded 7B04-T6 aluminium alloy10.1016/j.ijfatigue.2019.05.008 ↗
38. Cold expansion effects on cracked fastener holes under constant amplitude and spectrum loading in the 2024–T351 aluminum alloy10.1016/j.ijfatigue.2014.05.002 ↗
39. Electromagnetic cold-expansion process for circular holes in aluminum alloy sheets10.1016/j.jmatprotec.2017.04.024 ↗
40. A novel hole cold-expansion method and its effect on surface integrity of nickel-based superalloy10.1016/j.jmst.2020.05.022 ↗
41. A novel method and tool which enhance the fatigue life of structural components with fastener holes10.1016/j.engfailanal.2013.01.047 ↗
42. New method and tool for increasing fatigue life of a large number of small fastener holes in 2024–T3 Al alloy
43. A new conception for enhancement of fatigue life of large number of fastener holes in aircraft structures10.1111/ffe.12483 ↗
44. A new approach for pre-stressing of rail-end-bolt holes
45. Effect of ultrasonic impact treatment on the fatigue performance of cold expanded AA6061-T6 hole10.1007/s11665-020-04577-4 ↗
46. The effect of mandrel speed upon the residual stress distribution around cold expanded hole10.1016/j.proeng.2011.04.361 ↗
47. A Study on Driving Interference-Fit Fastener Using Stress Wave10.4028/www.scientific.net/MSF.532-533.1 ↗
48. Damage behavior investigation of CFRP/Ti bolted joint during interference fit bolt dynamic installation progress10.1016/j.engfailanal.2020.104454 ↗
49. Effect of locking mode on mechanical properties and failure behavior of CFRP/Al electromagnetic riveted joint10.1016/j.compstruct.2020.113162 ↗
50. Numerical and experiment investigation on joining process and failure behaviors of CFRP/Al electromagnetic riveted joint
51. Li L; Wang G; Li S. Flow Softening Behavior during Hot Deformation Processes of 7005 Aluminum Alloy at Medium Strain Rate. International conference on numerical methods in industrial forming processes, 2013. p. 1026-1031.10.1063/1.4806947 ↗
52. The influence of burr formation and feed rate on the fatigue life of drilled titanium and aluminium alloys used in aircraft manufacture10.1016/j.cirp.2018.03.013 ↗