An experimental and numerical study of the high cycle multiaxial fatigue strength of titanium lattice structures produced by Selective Laser Melting (SLM)
Source abstract
Abstract
Abstract A numerical approach is proposed to assess the high cycle fatigue (HCF) strength of periodic cellular structures produced by Selective Laser Melting under multiaxial loads. The model is based on a general numerical homogenisation scheme and an explicit description of the Elementary Cell (EC) combined to an extreme values analysis making use of a fatigue indicator parameter based on Crossland’s criterion. This method is applied to 33 EC topologies. In addition, geometric discrepancy and surface roughness are experimentally characterised and considered in the numerical model using three methods which are compared to the experimental HCF strength.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Cellular and Composite Structures · Mechanical Behavior of Composites · Textile materials and evaluations
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (48)
Show source-provided references
1. Fatigue behavior of porous biomaterials manufactured using selective laser melting10.1016/j.msec.2013.08.006 ↗
2. Numerical simulation of the fatigue behavior of additive manufactured titanium porous lattice structures10.1016/j.msec.2015.11.054 ↗
3. Fatigue and biological properties of Ti-6Al-4V ELI cellular structures with variously arranged cubic cells made by selective laser melting10.1016/j.jmbbm.2017.11.044 ↗
4. Compression-compression fatigue of selective electron beam melted cellular titanium (Ti-6Al-4V)10.1002/jbm.b.31901 ↗
5. Fatigue behaviour of NiTi shape memory alloy scaffolds produced by SLM, a unit cell design comparison10.1016/j.jmbbm.2017.01.016 ↗
6. Hooreweder B, Boonen R, Moens D, Kruth J, Sas P. On the determination of fatigue properties of Ti6Al4V produced by Selective Laser Melting. In: 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference. Honolulu, Hawaii, USA. doi: 10.2514/6.2012-1733.10.2514/6.2012-1733 ↗
7. Investigation on fatigue property of three-dimensional reticulated porous metal foams10.1179/1743284711Y.0000000111 ↗
8. Fatigue life of titanium alloys fabricated by additive layer manufacturing techniques for dental implants10.1007/s11661-012-1470-4 ↗
9. Fatigue strength of porous coated Ti-6Al-4V implant alloy10.1002/jbm.820180908 ↗
10. The numerical Modeling of Fatigue Properties of a Bio-Compatible Dental Implant Produced by Electron Beam Melting (EBM)
11. Modeling and simulation of large, conformal, porosity-graded and lightweight lattice structures made by additive manufacturing
12. Relationship between unit cell type and porosity and the fatigue behavior of selective laser melted meta-biomaterials10.1016/j.jmbbm.2014.12.015 ↗
13. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting10.1016/j.jmbbm.2016.01.034 ↗
14. Computational prediction of the fatigue behavior of additively manufactured porous metallic biomaterials10.1016/j.ijfatigue.2015.11.017 ↗
15. Barbero · 2007
16. A multi-scale approach for the simultaneous shape and material optimisation of sandwich panels with cellular core10.1016/j.compositesb.2016.01.030 ↗
17. Characterisation of composite elastic properties by means of a multi-scale two-level inverse approach10.1016/j.compstruct.2018.08.007 ↗
18. Refai K, Montemurro M, Brugger C, Saintier N. Determination of the effective elastic properties of titanium lattice structures, Mech Adv Mater Struc. doi: 10.1080/15376494.2018.1536816.10.1080/15376494.2018.1536816 ↗
19. Minimal surface scaffold designs for tissue engineering10.1016/j.biomaterials.2011.06.012 ↗
20. Strategies for functionally graded lattice structures derived using topology optimisation for Additive Manufacturing
21. Mechanical equivalent diameter of single struts for the stiffness prediction of lattice structures produced by Electron Beam Melting
22. Vaysette B, Saintier N, Brugger C, Elmay M. Comportement en fatigue de pièces de Ti-6Al-4V obtenues par SLM et EBM: effet de la rugosité [Ph.D.thesis]. Ecole Nationale Supérieure des Arts et Métiers ParisTech.
23. Effect of Process Parameters on the Generated Surface Roughness of Down-Facing Surfaces in Selective Laser Melting10.3390/app9061256 ↗
24. Effect of the build orientation on the mechanical properties and fracture modes of SLM Ti-6Al-4V10.1016/j.msea.2014.07.086 ↗
25. On the effect of colony size on fatigue crack growth in Widmanstätten structure α+βtitanium alloys10.1007/BF02811724 ↗
26. Numerical modelling of surface roughness effect on the fatigue behavior of Ti-6Al-4V obtained by additive manufacturing10.1016/j.ijfatigue.2019.02.014 ↗
27. Bertolino G, Montemurro M, Pasquale G. Multi-scale shape optimisation of lattice structures: an evolutionary-based approach, Int J Interact Des Manuf. doi: 10.1007/s12008-019-00580-9.10.1007/s12008-019-00580-9 ↗
28. A multi-scale approach for the optimum design of sandwich plates with honeycomb core. Part I: Homogenisation of core properties10.1016/j.compstruct.2014.07.057 ↗
29. A multi-scale approach for the optimum design of sandwich plates with honeycomb core. Part II: The optimisation strategy10.1016/j.compstruct.2014.07.058 ↗
30. Cappelli L, Montemurro M, Dau F, Guillaumat L. Multi-scale identification of the viscoelastic behaviour of composite materials through a non-destructive test. Mech Mater. doi: 10.1016/j.mechmat.2019.103137.10.1016/j.mechmat.2019.103137 ↗
31. Cappelli L, Montemurro M, Dau F, Guillaumat L. Multi-scale identification of the elastic properties variability for composite materials through a hybrid optimisation strategy. Compos Part B-Eng. doi: 10.1016/j.compositesb.2019.107193.10.1016/j.compositesb.2019.107193 ↗
32. Montemurro M, Izzi M, El-Yagoubi J, Fanteria D. Least-weight composite plates with unconventional stacking sequences: Design, analysis and experiments. J Compos Mater. doi: 10.1177/0021998318824783.10.1177/0021998318824783 ↗
33. Cellular structures from additive processes: design, homogenization and experimental validation10.1016/j.prostr.2017.12.009 ↗
34. Montemurro M, Catapano A. Chapter: A new paradigm for the optimum design of variable angle tow laminates. In: Variational analysis and aerospace engineering: mathematical challenges for the aerospace of the future. 1st Edition of Springer Optimization and Its Applications, vol. 116. Springer International Publishing; 2016. p. 375–400. URL https://doi.org/10.1007/ 978-3-319-45680-5.10.1007/978-3-319-45680-5_14 ↗
35. An extension of the Polar Method to the First-order Shear Deformation Theory of laminates10.1016/j.compstruct.2015.03.025 ↗
36. Determination of the effective thermoelastic properties of cork-based agglomerates10.1177/0731684419846991 ↗
37. Crossland B. Effect of large hydrostatic pressures on the torsional fatigue strength of an alloy steel. In: Proceedings of the International Conference on Fatigue of Metals. Institution of Mechanical Engineers; 1956. p. 138–49.
38. Sines G. Behavior of metals under complex static and alternating stresses. In: Sines G, Waisman JL, editors. Metal Fatigue. McGraw Hill; 1959. p. 145–69.
39. Dang Van K, Papadopoulos I. High Cycle Metal Fatigue, From Theory to Applications. Springer Verlag, CISM courses and lectures (392).
40. A Theory for the Effect of Mean Stress on Fatigue of Metals Under Combined Torsion and Axial Load or Bending10.1115/1.4008327 ↗
41. An explanation on Fatigue Limit under Combined Stress10.1299/jsme1958.20.257 ↗
42. Multiaxial fatigue endurance of 30NCD16 steel10.1016/0142-1123(89)90436-2 ↗
43. Non-local energy based fatigue life calculation method under multiaxial variable amplitude loadings10.1016/j.ijfatigue.2012.12.013 ↗
44. An energy based criterion for high cycle multiaxial fatigue10.1016/S0997-7538(98)80084-3 ↗
45. A volumetric energy based high cycle multiaxial fatigue citerion10.1016/S0142-1123(03)00048-3 ↗
46. Surface roughness of Ti-6Al-4V parts obtained by SLM and EBM: Effect on the High Cycle Fatigue life10.1016/j.proeng.2018.02.010 ↗
47. Fisher · 1930
48. The frequency distribution of the annual maxima (or minimum) values of meteorological elements10.1002/qj.49708134804 ↗