journal article·2020-05

Life prediction in multiaxial high cycle fretting fatigue

J.A. Araújo, F.C. Castro, I.M. Matos, R.A. Cardoso

Publisher page

Abstract

Abstract The aim of this work is to show that multiaxial fatigue modeling can be successfully adapted to estimate crack initiation life of mechanical assemblies under fretting conditions. The paper is divided into two parts. In Part I, the focus is on the study of size and gradient effects but considering the influence of incorporating fretting wear on the life estimation procedure. New data for a Ti-6Al-4V cylindrical on plane contact configuration were produced to assess the analyses. It is shown that critical plane criteria, coupled with a critical distance which varies with life, are capable to provide accurate estimates of fretting fatigue life in the medium high cycle regime. The inclusion of wear in the modeling did not significantly improved the life estimates but increased a lot the computational cost. In Part II, the paper extended this life estimation approach to the contact of wires taken from overhead conductors. Fretting fatigue data of AA1350-H19 wires and new tests on the more resistant AA6201-T81 corroborated the successful use of the life methodology to other materials and applications.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Mechanical stress and fatigue analysis · Electrical Contact Performance and Analysis · Fatigue and fracture mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (58)

Show source-provided references
1. Wear numerical assessment for partial slip fretting fatigue conditions10.1016/j.triboint.2019.03.074 ↗
2. An energy description of wear mechanisms and its applications to oscillating sliding contacts10.1016/S0043-1648(03)00117-0 ↗
3. Araújo JA. Study of size effects in fretting fatigue10.1016/j.triboint.2019.106087 ↗
4. Cardoso · 2019
5. Rocha · 2019
6. Fatigue of two contacting wires of the ACSR Ibis 397.5 MCM conductor: Experiments and life prediction10.1016/j.ijfatigue.2019.05.033 ↗
7. Davies G. Aluminium alloy (6201, 6101A) conductors. Int conference on overhead line design and construction: theory and practice (up to 150 kV) 1988.
8. The effect of rapidly varying contact stress fields on fretting fatigue10.1016/S0142-1123(01)00191-8 ↗
9. On the use of the theory of critical distances and the modified wöhler curve method to estimate fretting fatigue strength of cylindrical contacts10.1016/j.ijfatigue.2006.02.041 ↗
10. On the prediction of high-cycle fretting fatigue strength: theory of critical distances vs. hot-spot approach10.1016/j.engfracmech.2007.03.026 ↗
11. From uni-to-multi-axial fretting-fatigue crack nucleation: development of a stress-gradient-dependent critical distance approach10.1016/j.ijfatigue.2013.05.016 ↗
12. Simulation of fretting-fatigue life by using stress-singularity parameters and fracture mechanics10.1016/S0301-679X(02)00141-X ↗
13. On the use of multiaxial fatigue criteria for fretting fatigue life assessment10.1016/j.ijfatigue.2007.02.018 ↗
14. A multiaxial stress-based critical distance methodology to estimate fretting fatigue life10.1016/j.triboint.2016.07.028 ↗
16. Finite element simulation and experimental validation of fretting wear10.1016/j.wear.2003.07.001 ↗
17. The effect of slip regime on fretting wear-induced stress evolution10.1016/j.ijfatigue.2003.09.001 ↗
18. Contact-evolution based prediction of fretting fatigue life: Effect of slip amplitude10.1016/j.wear.2006.11.004 ↗
19. Finite element simulation of fretting wear and fatigue in thin steel wires10.1016/j.ijfatigue.2013.04.025 ↗
20. A FEM fretting map modeling: Effect of surface wear on crack nucleation10.1016/j.wear.2015.01.013 ↗
21. Variables of fretting process: Are there 50 of them?10.1520/STP25816S ↗
22. Geometrical effects in fatigue: a unifying theoretical model10.1016/S0142-1123(99)00007-9 ↗
23. Susmel · 2009
24. Fatigue tests on notched mild steel plates with measurements of fatigue cracks10.1016/0022-5096(57)90004-2 ↗
25. High-cycle fatigue crack paths in specimens having different stress concentration features10.1016/j.engfailanal.2006.02.004 ↗
26. On the application of multiaxial high-cycle fatigue criteria using the theory of critical distances10.1016/j.engfracmech.2008.10.014 ↗
27. A bi-parametric Wöhler curve for high cycle multiaxial fatigue assessment10.1046/j.1460-2695.2002.00462.x ↗
28. Effect of large hydrostatic pressures on the torsional fatigue strength of an alloy steel
29. A novel formulation of the theory of critical distances to estimate lifetime of notched components in the medium-cycle fatigue regime10.1111/j.1460-2695.2007.01122.x ↗
30. On the estimation of finite lifetime under fretting fatigue loading10.1016/j.ijfatigue.2018.03.013 ↗
31. On the use of the Theory of Critical Distances to predict static failures in ductile metallic materials containing different geometrical features10.1016/j.engfracmech.2008.04.018 ↗
32. The modified wöhler curve method applied along with the theory of critical distances to estimate finite life of notched components subjected to complex multiaxial loading paths10.1111/j.1460-2695.2008.01296.x ↗
33. A stress-strain parameter for the fatigue of metals
34. A theory for the effect of mean stress on fatigue of metals under combined torsion and axial load or bending10.1115/1.4008327 ↗
35. A simple and efficient algorithm to determine the orientation of the critical plane in multiaxial fatigue problems10.1016/j.ijfatigue.2010.05.004 ↗
36. Sur la résistance à la fatigue des métaux
37. A new criterion of fatigue strength for out-of-phase bending and torsion of hard metals10.1016/0142-1123(94)90449-9 ↗
38. Comparative study of multiaxial fatigue damage models for ductile structural steels and brittle materials10.1016/j.ijfatigue.2009.01.006 ↗
39. Prismatic hull: a new measure of shear stress amplitude in multiaxial high cycle fatigue10.1016/j.ijfatigue.2008.12.010 ↗
40. Araújo · Int J Fatigue · 2011 · 33 · 109210.1016/j.ijfatigue.2011.01.002 ↗
41. Ferry · 2018
42. T-stress based short crack growth model for fretting fatigue10.1016/j.triboint.2014.02.016 ↗
43. Evaluation of multiaxial fatigue life prediction methodologies for Ti-6Al-4V10.1115/1.1446075 ↗
44. Dowling · 2013
45. Assessment of the fatigue failure pf an All Aluminium Alloy Cable (AAAC) for a 230 kV transmission line in the Center-West of Brazil10.1016/j.engfailanal.2015.08.043 ↗
46. Fretting fatigue analysis of aluminium conductor wires near the suspension clamp: metallurgical and fracture mechanics analysis10.1243/030932403321163668 ↗
47. IEEE · 2015
48. Fretting fatigue in overhead conductors: Rig design and failure analysis of a Grosbeak aluminium cable steel reinforced conductor10.1016/j.engfailanal.2008.01.003 ↗
49. Fretting fatigue in electrical transmission lines10.1016/0043-1648(94)90271-2 ↗
50. Mean stress effects in stress-life fatigue and the Walker equation10.1111/j.1460-2695.2008.01322.x ↗
51. The influence of the fatigue process zone size on fatigue life estimations performed on aluminum wires containing geometric discontinuities using the Theory of Critical Distances10.1016/j.tafmec.2018.09.002 ↗
52. An elasto-plastic reformulation of the theory of critical distances to estimate lifetime of notched components failing in the low/medium-cycle fatigue regime10.1115/1.4000667 ↗
53. Estimating lifetime of notched components subjected to variable amplitude fatigue loading according to the elastoplastic theory of critical distances10.1115/1.4028927 ↗
54. A combined critical distance and highly-stressed-volume model to evaluate the statistical size effect of the stress concentrator on low cycle fatigue of TA19 plate10.1016/j.ijfatigue.2016.10.003 ↗
55. A damage mechanics approach to fretting fatigue life prediction with consideration of elastic–plastic damage model and wear10.1016/j.triboint.2014.10.017 ↗
56. A non-local approach based on the hypothesis of damage dissipation potential equivalence to the effect of stress gradient in fretting fatigue10.1016/j.ijfatigue.2016.04.028 ↗
57. Fretting fatigue damage nucleation under out of phase loading using a continuum damage model for non-proportional loading10.1016/j.triboint.2018.01.038 ↗
58. A nonlocal coupled damage-plasticity model for the analysis of ductile failure10.1016/j.ijplas.2014.08.001 ↗