Functional fatigue of Ni–Ti shape memory wires under various loading conditions

Abstract The rational design of smart actuators based on shape memory alloys requires reliable strength data from the thermo-mechanical cycling of the material (functional fatigue). Functional tests results do not abound in the technical literature and the few data available are mostly limited to the condition of constant applied stress, which is hardly achieved in operation. The disagreement between actual working conditions and laboratory conditions leads to suboptimal designs and undermines the prediction of the life of the actuator. To bridge the gap between experiment and reality, this paper envisions four cyclic tests spanning the range of loadings which can occur in practice: constant-stress, constant-strain, constant-stress with limited maximum strain and linear stress–strain cycle. Commercial NiTi wires (0.15 mm diameter) are tested under constant-stress, constant-strain and constant stress with limited maximum strain conditions using a custom machine and the disclosed results are critically discussed.