journal article·2024-11-11Open access

Enhancing Quality Control in the Mix Design of High-Strength Concrete Using a Capacity-Based Approach

Dhiman Basu, Sheikh Mayesser Mushtaq, Shivani Sharma, Sandesh Tripathi

Abstract

Abstract The mix design of concrete is an important aspect that affects its strength and durability. This paper aims to revisit the existing mix design method given in IS 10262:2019 through a capacity-based approach. The approach involves identifying the possible failure modes in concrete and eliminating the undesirable ones leading to significant reduction in dispersion. This is accomplished by utilizing coarse aggregates that meet a specific minimum strength requirement or threshold (e.g., ~ 77 MPa for M95 grade of concrete), which is determined through a priori estimating the cohesion and friction angle of the concrete. The methodology to estimate the cohesion and friction angle from a single unconfined compression test is proposed based on the Mohr–Coulomb theory and using the orientation of failure plane of fractured specimen as a supplemental information from the same experiment. This paper also offers a simple and approximate test procedure to estimate the aggregate's compressive strength (~ 106 MPa in this mix design) reasonably which is essential for the capacity-based mix design. An experimental programme is also carried out to design the concrete mix using the proposed capacity-based approach. The results indicate that M95 concrete is achieved with a low standard deviation and coefficient of variation (~ 3%), falling in class of excellent quality control as per ACI 214R-11. This quality control is crucial in seismic structural design as variations in concrete strength is likely to negate the underlying principle of strong column–weak beam philosophy resulting in the triggering of undesirable shear modes of failure.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Innovative concrete reinforcement materials · Concrete and Cement Materials Research · Concrete Properties and Behavior

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (38)

Show source-provided references
1. Ahmad, M. R., & Chen, B. (2019). Experimental research on the performance of lightweight concrete containing foam and expanded clay aggregate. Composites Part B Engineering, 171, 46–60. https://doi.org/10.1016/j.compositesb.2019.04.02510.1016/j.compositesb.2019.04.025 ↗
2. Bilal, H., Chen, T., Ren, M., Gao, X., & Su, A. (2021). Influence of silica fume, metakaolin and SBR latex on strength and durability performance of pervious concrete. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2020.12212410.1016/j.conbuildmat.2020.122124 ↗
3. Bogas, J. A., & Gomes, A. (2013). Compressive behavior and failure modes of structural lightweight aggregate concrete—Characterization and strength prediction. Materials and Design, 46, 832–841. https://doi.org/10.1016/j.matdes.2012.11.00410.1016/j.matdes.2012.11.004 ↗
4. Chen, J. J., Ng, P. L., Chu, S. H., Guan, G. X., & Kwan, A. K. H. (2020). Ternary blending with metakaolin and silica fume to improve packing density and performance of binder paste. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2020.11903110.1016/j.conbuildmat.2020.119031 ↗
5. Chu, S. H., Chen, J. J., Li, L. G., Ng, P. L., & Kwan, A. K. H. (2021). Roles of packing density and slurry film thickness in synergistic effects of metakaolin and silica fume. Powder Technology, 387, 575–583. https://doi.org/10.1016/j.powtec.2021.04.02910.1016/j.powtec.2021.04.029 ↗
6. Chu, S. H., & Kwan, A. K. H. (2019). Co-addition of metakaolin and silica fume in mortar: Effects and advantages. Construction and Building Materials, 197, 716–724. https://doi.org/10.1016/j.conbuildmat.2018.11.24410.1016/j.conbuildmat.2018.11.244 ↗
7. Dushimimana, A., Niyonsenga, A. A., & Nzamurambaho, F. (2021). A review on strength development of high-performance concrete. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2021.12486510.1016/j.conbuildmat.2021.124865 ↗
8. Güneyisi, E., Gesoǧlu, M., Karaoǧlu, S., & Mermerdaş, K. (2012). Strength, permeability and shrinkage cracking of silica fume and metakaolin concretes. Construction and Building Materials, 34, 120–130. https://doi.org/10.1016/j.conbuildmat.2012.02.01710.1016/j.conbuildmat.2012.02.017 ↗
9. Güneyisi, E., Gesoğlu, M., & Özbay, E. (2010). Strength and drying shrinkage properties of self-compacting concretes incorporating multi-system blended mineral admixtures. Construction and Building Materials, 24(10), 1878–1887. https://doi.org/10.1016/j.conbuildmat.2010.04.01510.1016/j.conbuildmat.2010.04.015 ↗
10. Huynh, T. P., Ho, L. S., & Van Ho, Q. V. (2022). Experimental investigation on the performance of concrete incorporating fine dune sand and ground granulated blast-furnace slag. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2022.12851210.1016/j.conbuildmat.2022.128512 ↗
11. IS 10262. (2019). Concrete Mix proportioning – Guidelines (second revision). Bureau of Indian Standards.
12. IS 4031-P6. (1988). Methods of Physical tests for hydraulic cement, Part 6: Determination of compressive strength of hydraulic cement (other than masonry cement), Bureau of Indian Standards.
13. Jiang, C., Yang, Y., Wang, Y., Zhou, Y., & Ma, C. (2014). Autogenous shrinkage of high-performance concrete containing mineral admixtures under different curing temperatures. Construction and Building Materials, 61, 260–269. https://doi.org/10.1016/j.conbuildmat.2014.03.02310.1016/j.conbuildmat.2014.03.023 ↗
14. Jóźwiak-Niedźwiedzka, D. (2005). Scaling resistance of high-performance concretes containing a small portion of pre-wetted lightweight fine aggregate. Cement and Concrete Composites, 27(6), 709–715. https://doi.org/10.1016/j.cemconcomp.2004.11.00110.1016/j.cemconcomp.2004.11.001 ↗
15. Kayali, O. (2008). Fly ash lightweight aggregates in high performance concrete. Construction and Building Materials, 22(12), 2393–2399. https://doi.org/10.1016/j.conbuildmat.2007.09.00110.1016/j.conbuildmat.2007.09.001 ↗
16. Lämmlein, T. D., Messina, F., Wyrzykowski, M., Terrasi, G. P., & Lura, P. (2019). Low clinker high performance concretes and their potential in CFRP-prestressed structural elements. Cement and Concrete Composites, 100, 130–138. https://doi.org/10.1016/j.cemconcomp.2019.02.01410.1016/j.cemconcomp.2019.02.014 ↗
17. Ma, X., Liu, J., & Shi, C. (2019). A review on the use of LWA as an internal curing agent of high-performance cement-based materials. Construction and Building Materials, 218, 385–393. https://doi.org/10.1016/j.conbuildmat.2019.05.12610.1016/j.conbuildmat.2019.05.126 ↗
18. Mo, Z., Han, Y., Jiang, L., Wang, J., & Gao, X. (2022). Strength properties and hydration of ultra-high-performance concrete incorporating calcined clay and limestone with steam curing regimes. Case Studies in Construction Materials. https://doi.org/10.1016/j.cscm.2022.e0165810.1016/j.cscm.2022.e01658 ↗
19. Mushtaq, S. M., Rajput, T., & Basu, D. (2022). Cement–superplasticizer compatibility and flow properties of binder paste and mortar using marsh cone and flow table method. Indian Concrete Journal, 96(9), 20–33.
20. Nepomuceno, M. C. S., Pereira-de-Oliveira, L. A., & Pereira, S. F. (2018). Mix design of structural lightweight self-compacting concrete incorporating coarse lightweight expanded clay aggregates. Construction and Building Materials, 166, 373–385. https://doi.org/10.1016/j.conbuildmat.2018.01.16110.1016/j.conbuildmat.2018.01.161 ↗
21. Piro, N. S., Mohammed, A. S., & Hamad, S. M. (2022). The impact of GGBS and ferrous on the flow of electrical current and compressive strength of concrete. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2022.12863910.1016/j.conbuildmat.2022.128639 ↗
22. Poon, C. S., Kou, S. C., & Lam, L. (2006). Compressive strength, chloride diffusivity and pore structure of high performance metakaolin and silica fume concrete. Construction and Building Materials, 20(10), 858–865. https://doi.org/10.1016/j.conbuildmat.2005.07.00110.1016/j.conbuildmat.2005.07.001 ↗
23. Rossetti, A., Ikumi, T., Segura, I., & Irassar, E. F. (2021). Sulfate performance of blended cements (limestone and illite calcined clay) exposed to aggressive environment after casting. Cement and Concrete Research. https://doi.org/10.1016/j.cemconres.2021.10649510.1016/j.cemconres.2021.106495 ↗
24. Safiuddin, M., West, J. S., & Soudki, K. A. (2010). Hardened properties of self-consolidating high performance concrete including rice husk ash. Cement and Concrete Composites, 32(9), 708–717. https://doi.org/10.1016/j.cemconcomp.2010.07.00610.1016/j.cemconcomp.2010.07.006 ↗
25. Shah, V., & Scott, A. (2021). Hydration and microstructural characteristics of MgO in the presence of metakaolin and silica fume. Cement and Concrete Composites. https://doi.org/10.1016/j.cemconcomp.2021.10406810.1016/j.cemconcomp.2021.104068 ↗
26. Sharma, S. (2024). Integrating Durability with Strength in the Seismic Design Framework of Reinforced Concrete Structures with and without Fiber Reinforcement. PhD Thesis, Indian Institute of Technology Gandhinagar, India (To appear).
27. Shen, D., Liu, X., Zeng, X., Zhao, X., & Jiang, G. (2020). Effect of polypropylene plastic fibers length on cracking resistance of high-performance concrete at early age. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2019.11787410.1016/j.conbuildmat.2019.117874 ↗
28. Shin, H. O., Yoo, D. Y., Lee, J. H., Lee, S. H., & Yoon, Y. S. (2019). Optimized mix design for 180 MPa ultra-high-strength concrete. Journal of Materials Research and Technology, 8(5), 4182–4197. https://doi.org/10.1016/j.jmrt.2019.07.02710.1016/j.jmrt.2019.07.027 ↗
29. Smarzewski, P. (2019). Influence of basalt-polypropylene fibres on fracture properties of high-performance concrete. Composite Structures, 209, 23–33. https://doi.org/10.1016/j.compstruct.2018.10.07010.1016/j.compstruct.2018.10.070 ↗
30. Sohail, M. G., Wang, B., Jain, A., Kahraman, R., Ozerkan, N. G., Gencturk, B., Dawood, M., & Belarbi, A. (2018). Advancements in concrete Mix designs: High-performance and ultrahigh-performance concretes from 1970 to 2016. Journal of Materials in Civil Engineering. https://doi.org/10.1061/(ASCE)MT.1943-5533.000214410.1061/(ASCE)MT.1943-5533.0002144 ↗
31. SP 228. (2005). Seventh international symposium on the utilization of high-strength/high-performance concrete. ACI Committee, 363, 79–80.
32. Tan, K., & Zhu, J. (2017). Influences of steam and autoclave curing on the strength and chloride permeability of high strength concrete. Materials and Structures. https://doi.org/10.1617/s11527-016-0913-610.1617/s11527-016-0913-6 ↗
33. Van, V. T. A., Rößler, C., Bui, D. D., & Ludwig, H. M. (2014). Rice husk ash as both pozzolanic admixture and internal curing agent in ultra-high-performance concrete. Cement and Concrete Composites, 53, 270–278. https://doi.org/10.1016/j.cemconcomp.2014.07.01510.1016/j.cemconcomp.2014.07.015 ↗
34. Xu, L., Wu, F., Chi, Y., Cheng, P., Zeng, Y., & Chen, Q. (2019). Effects of coarse aggregate and steel fibre contents on mechanical properties of high-performance concrete. Construction and Building Materials, 206, 97–110. https://doi.org/10.1016/j.conbuildmat.2019.01.19010.1016/j.conbuildmat.2019.01.190 ↗
35. Yew, M. K., Mahmud, H. B., Ang, B. C., & Yew, M. C. (2015). Influence of different types of polypropylene fibre on the mechanical properties of high-strength oil palm shell lightweight concrete. Construction and Building Materials, 90, 36–43. https://doi.org/10.1016/j.conbuildmat.2015.04.02410.1016/j.conbuildmat.2015.04.024 ↗
36. Zhang, M. H., & Islam, J. (2012). Use of nano-silica to reduce setting time and increase early strength of concretes with high volumes of fly ash or slag. Construction and Building Materials, 29, 573–580. https://doi.org/10.1016/j.conbuildmat.2011.11.01310.1016/j.conbuildmat.2011.11.013 ↗
37. Zhang, P., Wan, J., Wang, K., & Li, Q. (2017). Influence of Nano-SiO2 on properties of fresh and hardened high performance concrete: A state-of-the-art review. Construction and Building Materials, 148, 648–658. https://doi.org/10.1016/j.conbuildmat.2017.05.05910.1016/j.conbuildmat.2017.05.059 ↗
38. Zhou, F. P., Lydon, F. D., & Barr, B. I. G. (1995). Effect of coarse aggregate on elastic modulus and compressive strength of high-performance concrete. Cement and Concrete Research, 25(1), 177–186. https://doi.org/10.1016/0008-8846(94)00125-I10.1016/0008-8846(94)00125-I ↗