HVOF‐sprayed tungsten carbide cermet coatings on metal substrates: An overview
Source abstract
Abstract
Abstract Tungsten carbide cermet coatings, prepared by high‐velocity oxygen‐fuel (HVOF) spraying, possesses advantages such as near‐complete density, high hardness, and bonding strength. It is environmentally friendly, low in carbon emissions, suitable for remanufacturing processes, and offers benefits over electrolytic hard chrome. This paper reviews the deposition characteristics of tungsten carbide particles and the structure of coatings, as well as the latest developments in friction properties of HVOF coatings (including friction and high‐temperature friction in seawater environments), cavitation erosion, and fatigue properties, existing problems, and solutions are reviewed. Although the HVOF spaying has a wide prospect in material surface protection and green low‐carbon remanufacture, tracing to the source for the spraying quality is of hysteresis property. Therefore, the control from multi‐aspects is needed.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Metal and Thin Film Mechanics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Shaanxi Key Laboratory of Friction Welding Technologies Northwestern Polytechnical University Xi'an People's Republic of China
Institute of Corrosion and Protection Northwest Institute for Nonferrous Metal Research Xi'an People's Republic of China
School of Engineering Queen Mary University of London Northwestern Polytechnical University Xi'an People's Republic of China
State Key Laboratory for Mechanical Behavior of Materials Xi'an Jiaotong University Xi'an People's Republic of China
References (100+)
Show source-provided references
1. 10.1016/B978-0-12-803581-8.09176-110.1016/B978-0-12-803581-8.09176-1 ↗
2. Vuoristo P · 2014
3. 10.1016/j.wear.2017.12.00910.1016/j.wear.2017.12.009 ↗
4. 10.1007/s11666-021-01250-710.1007/s11666-021-01250-7 ↗
5. 10.1080/02670844.2021.196702410.1080/02670844.2021.1967024 ↗
6. 10.1111/ijac.1497310.1111/ijac.14973 ↗
7. 10.1016/j.surfcoat.2023.12995110.1016/j.surfcoat.2023.129951 ↗
8. 10.1007/s40033-022-00434-x10.1007/s40033-022-00434-x ↗
9. 10.1111/ijac.1288410.1111/ijac.12884 ↗
10. Research progresses and future challenges of thermal spray technology
11. 10.3390/coatings909053410.3390/coatings9090534 ↗
12. 10.1016/j.surfcoat.2020.12671610.1016/j.surfcoat.2020.126716 ↗
13. 10.1016/j.ijrmhm.2014.04.01610.1016/j.ijrmhm.2014.04.016 ↗
14. 10.1007/s12666-018-1406-910.1007/s12666-018-1406-9 ↗
15. Role of HVOF sprayed cermet coatings on improvement of erosion corrosion resistance of naval materials—a review
16. 10.1111/ijac.1288410.1111/ijac.12884 ↗
17. 10.1007/s11666-023-01681-410.1007/s11666-023-01681-4 ↗
18. 10.1016/j.surfcoat.2024.13113710.1016/j.surfcoat.2024.131137 ↗
19. Deposition behavior of HVOF sprayed WC–12Co particles on AA7075
20. 10.1016/j.surfcoat.2024.13087910.1016/j.surfcoat.2024.130879 ↗
21. 10.1007/s11666-024-01883-410.1007/s11666-024-01883-4 ↗
22. 10.1111/ijac.1469510.1111/ijac.14695 ↗
23. 10.1361/10599630077035012210.1361/105996300770350122 ↗
24. 10.1016/0956-716X(95)00324-O10.1016/0956-716X(95)00324-O ↗
25. 10.1016/j.engfracmech.2024.11064010.1016/j.engfracmech.2024.110640 ↗
26. 10.1007/s11666-019-00869-x10.1007/s11666-019-00869-x ↗
27. 10.1007/s11666-020-01031-810.1007/s11666-020-01031-8 ↗
28. 10.1016/j.surfcoat.2009.12.02810.1016/j.surfcoat.2009.12.028 ↗
29. 10.1361/10599639977035038610.1361/105996399770350386 ↗
30. 10.1016/j.surfcoat.2021.12686010.1016/j.surfcoat.2021.126860 ↗
31. 10.1016/j.surfcoat.2020.12560410.1016/j.surfcoat.2020.125604 ↗
32. 10.1016/j.ijrmhm.2023.10646310.1016/j.ijrmhm.2023.106463 ↗
33. 10.1016/j.apsusc.2014.08.03210.1016/j.apsusc.2014.08.032 ↗
34. 10.1361/10599639977035061010.1361/105996399770350610 ↗
35. 10.1016/j.surfcoat.2019.02.04210.1016/j.surfcoat.2019.02.042 ↗
36. 10.1016/j.surfcoat.2022.12889810.1016/j.surfcoat.2022.128898 ↗
37. 10.1007/s12540-023-01458-y10.1007/s12540-023-01458-y ↗
38. 10.1016/j.surfcoat.2006.01.04110.1016/j.surfcoat.2006.01.041 ↗
39. Study of the properties of WC–Co nanostructured coatings sprayed by high‐velocity oxyfuel
40. XiaoM.The microstructure and properties of the AlCuFeCr and its composite coatings prepared by high velocity air fuel.South China University of Technology;2018.
41. 10.1007/s11661-013-1818-410.1007/s11661-013-1818-4 ↗
42. 10.1007/s11666-020-01073-y10.1007/s11666-020-01073-y ↗
43. 10.1016/j.tsf.2006.03.01010.1016/j.tsf.2006.03.010 ↗
44. 10.1016/j.actamat.2024.12030110.1016/j.actamat.2024.120301 ↗
45. 10.1016/j.ceramint.2022.11.00910.1016/j.ceramint.2022.11.009 ↗
46. 10.1016/S0043-1648(02)00294-610.1016/S0043-1648(02)00294-6 ↗
47. 10.1016/S1359-6454(99)00440-110.1016/S1359-6454(99)00440-1 ↗
48. 10.1016/j.surfcoat.2017.09.02710.1016/j.surfcoat.2017.09.027 ↗
49. 10.1016/j.ijrmhm.2023.10638810.1016/j.ijrmhm.2023.106388 ↗
50. 10.1016/j.ijrmhm.2022.10593610.1016/j.ijrmhm.2022.105936 ↗
51. 10.1016/j.jmrt.2021.09.13110.1016/j.jmrt.2021.09.131 ↗
52. 10.1016/j.engfailanal.2019.10433810.1016/j.engfailanal.2019.104338 ↗
53. Seawater cavitation resistance of supersonic sprayed nano‐WC–10Co4Cr and WC–12Co coatings
54. 10.4186/ej.2023.27.11.110.4186/ej.2023.27.11.1 ↗
55. 10.1016/j.actamat.2022.11808710.1016/j.actamat.2022.118087 ↗
56. 10.1016/j.ceramint.2022.07.34910.1016/j.ceramint.2022.07.349 ↗
57. 10.3103/S106836661704011010.3103/S1068366617040110 ↗
58. 10.1016/j.oceaneng.2015.03.00110.1016/j.oceaneng.2015.03.001 ↗
59. 10.1016/j.oceaneng.2019.10644910.1016/j.oceaneng.2019.106449 ↗
60. 10.1016/j.surfcoat.2024.13069610.1016/j.surfcoat.2024.130696 ↗
61. 10.1016/j.surfcoat.2015.06.01710.1016/j.surfcoat.2015.06.017 ↗
62. 10.1016/j.ijrmhm.2023.10616410.1016/j.ijrmhm.2023.106164 ↗
63. 10.1016/j.surfcoat.2012.02.03010.1016/j.surfcoat.2012.02.030 ↗
64. 10.1016/j.ijrmhm.2017.08.01210.1016/j.ijrmhm.2017.08.012 ↗
65. 10.1016/j.ijrmhm.2018.06.01010.1016/j.ijrmhm.2018.06.010 ↗
66. 10.1016/j.apsusc.2014.09.08110.1016/j.apsusc.2014.09.081 ↗
67. Tungsten carbide coatings replace chromium
68. 10.1016/j.corsci.2020.10913310.1016/j.corsci.2020.109133 ↗
69. 10.1016/j.surfcoat.2022.12824810.1016/j.surfcoat.2022.128248 ↗
70. 10.1016/j.wear.2012.01.01510.1016/j.wear.2012.01.015 ↗
71. 10.1007/s11666-018-0764-510.1007/s11666-018-0764-5 ↗
72. 10.1016/j.triboint.2016.04.03210.1016/j.triboint.2016.04.032 ↗
73. 10.1016/j.wear.2023.20520610.1016/j.wear.2023.205206 ↗
74. 10.1016/j.wear.2012.01.01510.1016/j.wear.2012.01.015 ↗
75. 10.1016/j.corsci.2011.05.00610.1016/j.corsci.2011.05.006 ↗
76. 10.1016/j.corsci.2015.11.00710.1016/j.corsci.2015.11.007 ↗
77. 10.1016/j.corsci.2015.02.03310.1016/j.corsci.2015.02.033 ↗
78. 10.1016/j.ijrmhm.2020.10538110.1016/j.ijrmhm.2020.105381 ↗
79. 10.1016/j.apsusc.2024.16147410.1016/j.apsusc.2024.161474 ↗
80. 10.1016/j.wear.2015.01.03510.1016/j.wear.2015.01.035 ↗
81. 10.1038/s41467-023-35846-010.1038/s41467-023-35846-0 ↗
82. 10.1007/s12666-014-0440-510.1007/s12666-014-0440-5 ↗
83. 10.1016/j.ijrmhm.2017.11.00710.1016/j.ijrmhm.2017.11.007 ↗
84. 10.1007/s11085-023-10148-410.1007/s11085-023-10148-4 ↗
85. 10.1016/j.jallcom.2024.17776610.1016/j.jallcom.2024.177766 ↗
86. 10.1016/j.ijrmhm.2024.10697010.1016/j.ijrmhm.2024.106970 ↗
87. 10.1016/j.jeurceramsoc.2019.04.00210.1016/j.jeurceramsoc.2019.04.002 ↗
88. 10.1016/j.corsci.2011.05.00610.1016/j.corsci.2011.05.006 ↗
89. 10.1016/j.surfcoat.2016.07.04610.1016/j.surfcoat.2016.07.046 ↗
90. Effect of temperature on high‐temperature friction and wear properties of WC–WB–CoCr coating
91. 10.1016/j.rineng.2024.10198510.1016/j.rineng.2024.101985 ↗
92. 10.1016/j.surfin.2024.10413510.1016/j.surfin.2024.104135 ↗
93. 10.1016/j.ceramint.2020.08.19910.1016/j.ceramint.2020.08.199 ↗
94. 10.1007/s11665-021-06159-410.1007/s11665-021-06159-4 ↗
95. MphashaNP.Interfacial microstructure and mechanical properties of WC–Co oxyacetylene brazed joints using Ag‐based filler alloy.University of the Witwatersrand;2019.
96. 10.1016/j.tsf.2024.14053310.1016/j.tsf.2024.140533 ↗
97. 10.1016/j.triboint.2023.10866210.1016/j.triboint.2023.108662 ↗
98. 10.1007/s11837-023-06242-210.1007/s11837-023-06242-2 ↗
99. 10.1016/j.jmrt.2023.05.26710.1016/j.jmrt.2023.05.267 ↗
100. 10.1179/1743294411Y.000000000710.1179/1743294411Y.0000000007 ↗