Utilization of copper slag in the fabrication of silica refractory: Characteristics and performance evaluation

Abstract It is urgently necessary for environmental resource utilization of copper slag with incremental quantities of stacked copper slag. In this paper, copper slag has been used as mineralizer and raw material to prepare silica refractory. The effect of copper slag on phase composition, microstructure, mechanical, and load deformation performance has been investigated. The results indicate that the components of copper slag as mineralizer promote the formation of tridymite. Simultaneously, copper slag promotes the densification of silica refractory and glass phase increases due to the mineralizer and impurities in copper slag. The increased glass phase promotes the cold crushing strength and cold modulus of rupture for silica refractory, while the hot modulus of rupture slightly decreases by 1.5 MPa for 6 wt% copper slag. In addition, the load softening temperature and high‐temperature creep attains 1632.6°C and ‐5.5%, respectively. It is estimated that the potential application of silica refractory with copper slag on upper part of copper stove (low‐temperature and low‐load region) is acceptable in consideration of environmental utilization of solid waste.