journal article·2024-07

Effect of the hydrotalcite formation on the fracture behavior and corrosion resistance of HA‐bonded alumina‐spinel castables

Suchen Xu, Wenjing Liu, Ning Liao, Mithun Nath, Yawei Li

Publisher page

Abstract

Abstract Hydratable alumina‐bonded castable is a promising non‐cement bonded refractory for ladle lining. An in situ formation of layered double hydroxides (Mg–Al hydrotalcite, M–A–H) using reactive MgO powders is proposed as a means of enhancing the castables during curing, drying, and after the high‐temperature treatment. The formation of hydrotalcite, spinel transformation, pore structure, mechanical properties, fracture behavior, and slag corrosion resistance have been systematically investigated. The results indicate that the hydrotalcite formation is governed by the hydration reactivity of MgO, which promotes the formation of Mg(OH) 2 as an intermediate hydrate, and the ultimate growth of hydrotalcite. The residual MgO and newly formed hydrotalcite are eventually transformed into micron size and submicron size spinel, respectively. This structural evolution contributes to an optimized pore structure and microstructure, enhancing the castables. The ultimate pore structure and enhanced interfaces between aggregate and matrix facilitate the improvement of toughness and slag corrosion/penetration resistance.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced ceramic materials synthesis · Magnesium Oxide Properties and Applications · Microwave Dielectric Ceramics Synthesis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

The State Key Laboratory of Refractories and Metallurgy Wuhan University of Science and Technology Wuhan China

National‐provincial Joint Engineering Research Centre of High Temperature Materials and Lining Technology Wuhan University of Science and Technology Wuhan China

Joint International Research Laboratory of Refractories and Metallurgy Wuhan University of Science and Technology Wuhan China

Funding

Natural Science Foundation of Qinghai Province

References (42)

Show source-provided references
1. 10.1016/S0955-2219(00)00143-610.1016/S0955-2219(00)00143-6 ↗
2. 10.1016/j.conbuildmat.2015.07.02310.1016/j.conbuildmat.2015.07.023 ↗
3. 10.1016/j.ceramint.2019.10.19310.1016/j.ceramint.2019.10.193 ↗
4. 10.1111/j.1151-2916.2003.tb03438.x10.1111/j.1151-2916.2003.tb03438.x ↗
5. Recent developments in monolithic refractories
6. 10.1111/j.1551-2916.2011.04387.x10.1111/j.1551-2916.2011.04387.x ↗
7. 10.1007/s10853-006-0799-810.1007/s10853-006-0799-8 ↗
8. 10.1016/j.ceramint.2008.07.02410.1016/j.ceramint.2008.07.024 ↗
9. 10.1590/S0366-6913200900010000410.1590/S0366-69132009000100004 ↗
10. 10.1016/j.ceramint.2017.04.14110.1016/j.ceramint.2017.04.141 ↗
11. 10.1016/j.ceramint.2021.01.22710.1016/j.ceramint.2021.01.227 ↗
12. 10.1016/j.ceramint.2015.04.07410.1016/j.ceramint.2015.04.074 ↗
13. 10.1016/j.ceramint.2016.04.11810.1016/j.ceramint.2016.04.118 ↗
14. 10.1016/j.ceramint.2022.03.05910.1016/j.ceramint.2022.03.059 ↗
15. 10.1016/j.jct.2017.10.00910.1016/j.jct.2017.10.009 ↗
16. 10.1016/j.jiec.2017.07.00710.1016/j.jiec.2017.07.007 ↗
17. 10.1016/S0955-2219(03)00326-110.1016/S0955-2219(03)00326-1 ↗
18. 10.1016/j.conbuildmat.2018.06.07510.1016/j.conbuildmat.2018.06.075 ↗
19. 10.1016/j.ceramint.2011.03.05010.1016/j.ceramint.2011.03.050 ↗
20. 10.1007/s41779-020-00483-z10.1007/s41779-020-00483-z ↗
21. Morphology evolution of the hydration products of hydratable aluminas at 40°C
22. 10.1107/S010876819100271910.1107/S0108768191002719 ↗
23. Microstructure evolution of hydration products and strength change of hydratable alumina‐bonded castables below 1250°C
24. Hydratable alumina‐bonded suspensions: evolution of microstructure and physical properties during first heating
25. 10.1016/j.cemconres.2005.12.01410.1016/j.cemconres.2005.12.014 ↗
26. 10.1016/j.conbuildmat.2015.07.12210.1016/j.conbuildmat.2015.07.122 ↗
27. 10.1016/j.ceramint.2020.04.22010.1016/j.ceramint.2020.04.220 ↗
28. 10.1016/j.ceramint.2009.04.02310.1016/j.ceramint.2009.04.023 ↗
29. 10.1016/j.ica.2018.06.04710.1016/j.ica.2018.06.047 ↗
30. 10.1016/j.jeurceramsoc.2022.01.00910.1016/j.jeurceramsoc.2022.01.009 ↗
31. 10.1016/j.ceramint.2005.02.01310.1016/j.ceramint.2005.02.013 ↗
32. 10.1007/s10853-005-0759-810.1007/s10853-005-0759-8 ↗
33. 10.1016/j.conbuildmat.2023.13324210.1016/j.conbuildmat.2023.133242 ↗
34. 10.1016/j.ceramint.2011.05.03410.1016/j.ceramint.2011.05.034 ↗
35. 10.1016/j.corsci.2017.01.01810.1016/j.corsci.2017.01.018 ↗
36. 10.1016/j.jeurceramsoc.2019.11.08110.1016/j.jeurceramsoc.2019.11.081 ↗
37. 10.1016/j.engfracmech.2021.10781910.1016/j.engfracmech.2021.107819 ↗
38. 10.1016/j.ceramint.2017.07.20110.1016/j.ceramint.2017.07.201 ↗
39. 10.1016/j.ceramint.2009.07.03310.1016/j.ceramint.2009.07.033 ↗
40. 10.1016/j.jeurceramsoc.2019.09.01010.1016/j.jeurceramsoc.2019.09.010 ↗
41. 10.1016/j.jeurceramsoc.2008.05.01410.1016/j.jeurceramsoc.2008.05.014 ↗
42. 10.1016/j.ceramint.2022.07.32110.1016/j.ceramint.2022.07.321 ↗