Modeling and optimization of the sandwich beam specimen in three-point bending for adhesive bond characterization

Abstract Standard tests for adhesive bond characterization suffer for several deficiencies. The simplest specimens to make and test are lap joint geometries (e.g. single, double, symmetric, etc.) that generate complex stress distributions with irregularities and even singularities of the stress state. Those with the stress state closer to pure shear (e.g. napkin ring or Arcan) are difficult to make and require special test fixtures. This paper examines the stress state in the adhesive of a simple beam specimen obtained by bonding two flat plates one upon the other and loading the final sandwich in three-point bending. An elementary theory is used to optimize the specimen for in-situ measurements of either shear strength or shear modulus of the adhesive. The accuracy of the model is validated with finite element analyses, showing good agreement between the analytical and finite element model and also providing suggestions for the best geometry to be adopted for practical implementation of the test.