Laser treated novel textures for adhesion performance of aluminum alloy joints exposed to corrosion

The aim of this study was to investigate novel laser-treated structures designed to improve the adhesion performance and corrosion resistance of AA7075-T6 bonded joints. The spacing, position, and surface area parameters of the laser-treated grooves were investigated to understand their role in adhesion performance even under corrosion conditions. Laser-treated surfaces were analyzed using microscopic, topographic, and chemical methods to determine their scientific contribution to adhesion and corrosion performance. Laser-treated adherends were also bonded to mechanically test their bond strength both before and after exposure to corrosion for varying periods of time. Roughness and therefore surface area have a significant effect on adhesion performance; however, it is worth noting that the best adhesion performance both before and after corrosion exposure was achieved when the required surface area was properly designed and, laser treated according to the salt water exposure directions to inhibit its diffusion into the adhesion interface. The performance of the novel laser-treated structures in terms of adhesion performance under corrosive atmosphere was also supported by failure analysis. The mixed failure mode was significantly shifted to the cohesive failure mode, especially for bonded joints with box-type laser-treated structures.