Sintering and Joining of Ni-Based Superalloys via FAST for Turbine Disc Applications
Source abstract
Abstract
Turbine discs are currently made of nickel-based superalloys, known for their high strength and creep resistance at high temperatures. Turbine discs of dual microstructure, each tailored for different functions, allow for performance improvement and weight savings, but current methods of joining dissimilar nickel-based superalloys, such as friction welding, exhibit a heat-affected zone (HAZ) and localized melting at the interface, leading to weak bonding. Here, we demonstrate that field-assisted sintering technology (FAST) can be effective in sintering CM247LC powder to high relative density and in joining two dissimilar superalloys, CM247LC and Inconel 718 (IN718), by diffusion bonding without forming a heat-affected zone. The subscale tensile testing of this FAST-joined specimen resulted in failure through both the bonding zone and IN718; the yield strength (~ 348 MPa) is slighter higher than that of FAST-processed IN718, confirming successful joining by FAST.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Advanced materials and composites · Intermetallics and Advanced Alloy Properties · Advanced ceramic materials synthesis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (61)
Show source-provided references
1. S. Langmaak,S. Wiseall, C. Bru, R. Adkins, J. Scanlan, and A. Sóbester: Int. J. Prod. Econ., 2013, vol. 142, pp. 74–88.10.1016/j.ijpe.2012.09.020 ↗
2. The Jet Engine, Rolls-Royce plc, Derby, England, 1996; pp. 45-57.
3. R.C. Reed: The Superalloys Fundamentals and Applications, Cambridge University Press, Cambridge, 2006; pp. 121–22, 217–22.
4. J. Singh and C. Haines, Adv. Mater. Process., 2016, vol. 174, pp. 22-24.
5. J. Gayda, T. P. Gabb, and P. T. Kantzos: Superalloys, 2004, vol. 10, pp. 323-329.10.7449/2004/Superalloys_2004_323_329 ↗
6. J. Lemsky and J. Gayda: National Aeronautics and Space Administration. Cleveland, NASA/CR-2005-213574, E-15019, 2005.
7. Y. Ning, Z. Yao, H. Guo, and M. W. Fu: J. Alloy. Compd., 2013, vol. 557, pp. 27-33.10.1016/j.jallcom.2013.01.011 ↗
8. D. P. Mourer and J. L. Williams: Superalloys, 2004, vol. 10, pp. 401-407.10.7449/2004/Superalloys_2004_401_407 ↗
9. N. Senkov, D. W. Mahaffey, and S. L. Semiatin: Metall. Mater. Trans. A, 2014, vol. 45, pp. 5545-5561.10.1007/s11661-014-2512-x ↗
10. J. S. Tiley, D. W. Mahaffey, T. Alam, T. Rojhirunsakool, O. Senkov, T. Parthasarthy, and R. Banerjee: Mat. Sci. Eng. A-Struct., 2016, vol. 662, pp. 26-35.10.1016/j.msea.2016.03.030 ↗
11. D. W. Mahaffey, O N. Senkov, R. Shivpuri, S. L. Semiatin: Metall. Mater. Trans. A, 2016, vol. 47, pp. 3981-4000.10.1007/s11661-016-3600-x ↗
12. O. N. Senkov, D. W. Mahaffey, and S. L. Semiatin: Metall. Mater. Trans. A, 2016, vol. 47, pp. 6121-6137.10.1007/s11661-016-3784-0 ↗
13. M. Karadge, M. Preuss, P. J. Withers, and S. Bray: Mat. Sci. Eng. A-Struct., 2008, vol. 491, pp. 446-453.10.1016/j.msea.2008.04.064 ↗
14. S. Selvi, A. Vishvaksenan, and E. Rajesekar: Defence Technology, 2018, vol. 14, pp. 28-44.10.1016/j.dt.2017.08.002 ↗
15. A. Benoit, S. Jobez, P. Paillard, V. Klosek, and T. Baudin: Sci. Technol. Weld. Joi., 2011, vol. 16, pp. 477-482.10.1179/1362171811Y.0000000031 ↗
16. O. T. Ola and F. E. Doern: Mater. Design, 2014, vol. 57, pp. 51-59.10.1016/j.matdes.2013.12.060 ↗
17. M. Tokita: Mater. Sci. Forum, 1999, vol. 308-311, pp. 83-88.10.4028/www.scientific.net/MSF.308-311.83 ↗
18. J. A. Schneider, A. K. Mukherjee, K. Yamazaki, and K. Shoda: Materials Letters, 1995, vol. 25, no. 3-4, pp. 101-104.10.1016/0167-577X(95)00152-2 ↗
19. G. Xie, O. Ohashi, M. Song, K. Mitsuishi, and K. Furuya: Appl. Surf. Sci., 2005, vol. 241, no. 1-2, pp. 102-106.10.1016/j.apsusc.2004.09.025 ↗
20. O. Guillon, J. Gonzalez-Julian, B. Dargatz, T. Kessel, G. Schierning, J. Räthel and M. Herrmann: Adv. Eng. Mater., 2014, vol. 16, pp. 830-849.10.1002/adem.201300409 ↗
21. M. Belmonte, J. González-Julián, P. Miranzo and M. I. Osendi: J. Eur. Ceram. Soc., 2010, vol. 30, pp. 2937-2946.10.1016/j.jeurceramsoc.2010.01.025 ↗
22. X. Song, X. Liu and J. Zhang: J. Am. Ceram. Soc., 2006, vol. 89, pp. 494-500.10.1111/j.1551-2916.2005.00777.x ↗
23. M. Omori: Mat. Sci. Eng. A-Struct., 2000, vol. 287, pp. 183-188.10.1016/S0921-5093(00)00773-5 ↗
24. O. El-Atwani, D. V. Quach, M. Efe, P. R. Cantwell, B. Heim, B. Schultz, E. A. Stach, J. R. Groza and J. P. Allain: Mat. Sci. Eng. A-Struct., 2011, vol. 528, pp. 5670-5677.10.1016/j.msea.2011.04.015 ↗
25. M. Eriksson, M. Radwan and Z. Shen: Int. J. Refract. Met. Hard Mater., 2013, vol. 36, pp. 31-37.10.1016/j.ijrmhm.2012.03.007 ↗
26. J. J. Pope, E. L. Calvert, N. S. Weston and M. Jackson: J. Mater. Process Tech., 2019, vol. 269, pp. 200–07.10.1016/j.jmatprotec.2019.02.011 ↗
27. X. Zhou, Y. H. Han, X. Shen, S. Du, J. Lee and Q. Huang: J. Nucl. Mater., 2015, vol. 466, pp. 322-327.10.1016/j.jnucmat.2015.08.004 ↗
28. K. Kohama and K. Ito, Mater. Design, 2016, vol. 110, pp. 888-894.10.1016/j.matdes.2016.08.060 ↗
29. D. Verma, J. Singh, A. H. Varma and V. Tomar: JOM, 2015, vol. 67, no. 8, pp. 1694-1703.10.1007/s11837-015-1448-y ↗
30. Z. Yang, K. Hu, D. Hu, C. Han, Y. Tong, X. Yang and X. Wu: J. Alloy Compd., 2018, vol. 764, pp. 582-590.10.1016/j.jallcom.2018.06.111 ↗
31. K. Nishimoto, K. Saida, and R. Tsuduki, Sci. Technol. Weld. Joi., 2004, vol. 9, pp. 493-500.10.1179/136217104225021751 ↗
32. H. Yang, X. Zhou, W. Shi, J. Wang, P. Li, F. Chen and L. He: J. Eur. Ceram. Soc., 2017, vol. 37, no. 4, pp. 1233-1241.10.1016/j.jeurceramsoc.2016.12.009 ↗
33. H. Dong, Y. Yu, X. Jin, X. Tian, W. He, W. Ma: Ceram. Int., 2016, vol. 42, no. 13, pp. 14463-14468.10.1016/j.ceramint.2016.06.049 ↗
34. N. Masahashi, S. Semboshi, K. Watanabe, Y. Higuchi, H. Yamagata and Y. Ishizaki: J. Mater. Sci., 2013, vol. 48, no. 17, pp. 5801-5809.10.1007/s10853-013-7372-z ↗
35. S. Pasebani, A. K. Dutt, J. Burns, I. Charit and R. S. Mishra: Mat. Sci. Eng. A-Struct., 2015, vol. 630, pp. 155-169.10.1016/j.msea.2015.01.066 ↗
36. A. H. Pakseresht, A. H. Javadi, M. Bahrami, F. Khodabakhshi and A. Simchi: Ceram. Int., 2016, vol. 42(2), pp. 2770-2779.10.1016/j.ceramint.2015.11.008 ↗
37. J. S. Hou, J. T. Guo, Y. X. Wu, L. Z. Zhou, and H. Q. Ye, Mat. Sci. Eng. A-Struct., 2010, vol. 527, pp.1548-1554.10.1016/j.msea.2009.11.008 ↗
38. Y. Tang, J. Liu, H. Cheng, H. Yu, Y. Zhang, and J. Zhu, J. Alloy Compd., 2019, vol. 772, pp. 949-954.10.1016/j.jallcom.2018.09.025 ↗
39. S.-I. Baik, M. J. S. Rawlings, and D. C. Dunand, Acta Mater., 2018, vol. 153, pp. 126-135.10.1016/j.actamat.2018.04.044 ↗
40. P. S. Kotval, J. D. Venables, and R. W. Calder: Metall. Trans., 1972, vol. 3, pp. 457-462.10.1007/BF02642049 ↗
41. D. N. Duhl and C. P. Sullivan: JOM, 1971, vol. 23, pp. 38-40.10.1007/BF03355714 ↗
42. E. Conrath and P. Berthod: Oxid. Met., 2014, vol. 81, no. 3-4, pp. 393-405.10.1007/s11085-013-9449-0 ↗
43. E. Conrath and P. Berthod: Mater. Sci., 2018, vol. 53, no. 6, pp. 861-867.10.1007/s11003-018-0146-7 ↗
44. A. Selvig, X. Huang, M. Hildebrand, and D. Stek, J. Eng. Gas Turb. Power, 2011, vol. 133, pp. 082101:1–8.10.1115/1.4002821 ↗
45. K. K. Mehta, R. Mitra, and S. Chawla, Mat. Sci. Eng. A-Struct., 2014, vol. 611, pp. 280-289.10.1016/j.msea.2014.06.003 ↗
46. K. Harris, G. L. Erickson, R. E. Schwer: Superalloys, 1984, vol. 5, pp. 221-230.
47. J. E. MacDonald, R. H. U. Khan, M. Aristizabal, K. E. A. Essa, M. J. Lunt, and M. M. Attallah: Mater. Design, 2019, vol. 174, pp. 107796-107896.10.1016/j.matdes.2019.107796 ↗
48. Alloy Digest: CM 247 LC, ASM International, Orange, 1992.
49. American Society for Metals Reference Publications: ASM Engineered Materials Reference Book; ASM International, Metals Park, OH, 1989, p. 186.
50. R. Muñoz-Moreno, V. D. Divya, S. L. Driver, O. M. D. M. Messé, T. Illston, S. Baker and H. J. Stone: Mat. Sci. Eng. A-Struct, 2016, vol. 674, pp. 529-539.10.1016/j.msea.2016.06.075 ↗
51. B. Baufeld: J. Mater. Eng. Perform., 2012, vol. 21, no. 7, pp. 1416-1421.10.1007/s11665-011-0009-y ↗
52. S. C. Lee, S. H. Chang, T. P. Tang, H. H. Ho, and J. K. Chen, Mater. Trans., 2006, vol. 47, pp. 2877-2881.10.2320/matertrans.47.2877 ↗
53. J.F. Barker: Metal Progress, 1962, vol. 81, pp. 72–76.
54. N. Ergin, O. Ozdemir, S. Demirkiran, S. Sen, and U. Sen, Acta Phys. Pol. A, 2014, vol. 127, pp. 1100-1102.10.12693/APhysPolA.127.1100 ↗
55. V.S. Babu, A.S. Pavlovic, and M.S. Seehra: Proceedings of the Superalloys 718, 625, 706 and Various Derivatives, 1997, pp. 689–93.
56. J. F. Barker, E. W. Ross, and J. F. Radavich, JOM, 1970, vol. 22, pp. 31-41.10.1007/BF03355624 ↗
57. I. S. Kim, B. G. Choi, S. M. Seo, D. H. Kim and C. Y. Jo, Materials Letters, 2008, vol. 62, no. 6-7, pp. 1110-1113.10.1016/j.matlet.2007.07.058 ↗
58. A. Chamanfar, L. Sarrat, M. Jahazi, M. Asadi, A. Weck, and A. K. Koul, Mater. Design, 2013, vol. 52, pp. 791-800.10.1016/j.matdes.2013.06.004 ↗
59. G. A. Rao, M. Srinivas, D. S. Sarma, Mater. Sci. Tech. Ser., 2004, vol. 20, no. 9, pp. 1161-1170.10.1179/026708304225022124 ↗
60. G. A. Rao, M. Srinivas, and D. S. Sarma, Mater. Sci. Eng. A Struct, 2006, vol. 418, no. 1, pp. 282-291.10.1016/j.msea.2005.11.031 ↗
61. L. Chang, W. Sun, Y. Cui, and R. Yang, Mat. Sci. Eng. A-Struct, 2014, vol. 599, pp. 186-195.10.1016/j.msea.2014.01.095 ↗