journal article·2016-04

Multi-scale hot working tool damage (X40CrMoV5-1) analysis in relation to the forging process

A. Alimi, J. Fajoui, M. Kchaou, S. Branchu, R. Elleuch, F. Jacquemin

Publisher page

Abstract

Abstract During hot forming process, tools are exposed to severe and complex loads. As result, damages by oxidation and thermal and mechanical fatigue are generated which cause tool failure. The aim of this work is a multi-scale analysis of damaged hot forging tools. An expertise of main failures on industrial hot-forging die, made of hot-working die steel X40CrMoV5-1 is presented. Die was previously sectioned and examined after its service life. The measurements of micro-hardness depth profiles, SEM and optical observations of oxidized surfaces were achieved on the most loaded sections of the die. An analysis of residual stresses in damaged die was also performed in order to estimate and then predict the most solicited zones on the die, a simplified numerical approach was investigated. The cracks on the observed areas are caused by local elasto-plastic stress due to mechanical load. A good correlation between expertise and numerical results was established.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metallurgy and Material Forming · Metal Alloys Wear and Properties · Microstructure and Mechanical Properties of Steels

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (29)

Show source-provided references
1. Abnormal failure analysis of H13 punches in steel squeeze casting process10.1016/S1006-706X(08)60124-7 ↗
2. Failure mechanisms of H13 die on relation to the forging process — a case study of brass gas valves10.1016/j.engfailanal.2009.08.015 ↗
3. Influence of design and process parameters on service life of nut hot forging die10.1016/j.jmatprotec.2003.01.002 ↗
4. 1998
5. Analysis of degradation and failure mechanisms that develop in hot forging die10.1007/s11668-012-9556-2 ↗
6. Failure analysis of hot forging dies for automotive components10.1016/j.engfailanal.2007.10.016 ↗
7. Characterization of oxidation and wear oxidized surfaces of H13 steel/brass in dry sliding conditions
8. Analysis of the friction and wear behaviour of hot work tool steel for forging10.1016/S0043-1648(03)00280-1 ↗
9. The effect of H13 oxide particles supplied at the interface copper alloy/cast iron before sliding on tribological behaviour and friction mechanisms10.1007/s12666-014-0380-0 ↗
10. Effect of the surface structure on the resistance to plastic deformation of a hot forging tool10.1016/S0924-0136(01)00632-X ↗
11. Estimation of die service life for a die cooling method in a hot forging process10.1007/s00170-004-2100-0 ↗
12. Effects of geometry and fillet radius on die stresses in stamping processes10.1016/S0924-0136(00)00540-9 ↗
13. Fatigue crack initiation and propagation behaviour of forging die steels10.1016/j.ijfatigue.2009.07.020 ↗
14. Thermal fatigue testing of chromium martensitic hot-work tool steel after different austenitizing treatments10.1016/j.jmatprotec.2004.04.158 ↗
15. X38CrMoV5 hot-work tool steel as tool material for thixoforging of steel: numerical and experimental evaluation10.1016/S1003-6326(10)60568-7 ↗
16. Numerical investigations on the fatigue failure of forging tools due to thermo-mechanical cyclic loading10.1007/s12289-010-0776-2 ↗
17. Effect of local stress on the heat-checking morphology in high temperature tool steels under thermal fatigue: transition from multi-axiality to uniaxiality
18. Experimental and theoretical analysis of wear mechanism in hot-forging die and optimal design of die geometry10.1016/j.wear.2014.06.021 ↗
19. Study on design techniques of a long life hot forging die with multi-materials10.1016/S1006-7191(08)60009-5 ↗
20. Maeder · NDT Int. · 1981 · 14 · 23510.1016/0308-9126(81)90076-6 ↗
21. Thermal fatigue of materials for die-casting tooling10.1016/j.msea.2007.03.025 ↗
22. Totten · 2002
23. Thermal fatigue cracking of surface engineered hot work tool steels
24. Estimation of die service life against plastic deformation and wear during hot forging processes10.1016/j.jmatprotec.2004.07.103 ↗
25. Damage mechanics for the fracture prediction of metal forming tools
26. Effet Thermique de la Mise en Forme Phénomènes Superficiels
27. Simulation and evaluation of thermal fatigue cracking of hot work tool steels10.1016/j.ijfatigue.2004.03.005 ↗
28. Investigation of deformation and failure features in hot stamping of AA6082: experimentation and modelling10.1016/j.ijmachtools.2011.07.005 ↗
29. Development of a pressure-dependent constitutivemodel with combined multilinear kinematic and isotropic hardening