journal article·2023-02Open access

Crevice corrosion on stainless steels in oil and gas industry: A review of techniques for evaluation, critical environmental factors and dissolved oxygen

Eleani Maria Costa, Berenice Anina Dedavid, Carlos Alexandre Santos, Natália Feijó Lopes, Caroline Fraccaro, Theo Pagartanidis, Lucca Piazza Lovatto

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Hydrogen embrittlement and corrosion behaviors in metals · Concrete Corrosion and Durability

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (92)

Show source-provided references
1. Corrosion problems during oil and gas production and its mitigation, International Journal of Industrial
2. R.G. Kelly, J.S. Lee, Localized corrosion: Crevice corrosion, in: Encyclopedia of Interfacial Chemistry: Surface Science and Electrochemistry, Elsevier, 2018: pp. 291–301. https://doi.org/10.1016/B978-0-12-409547-2.13420-1.10.1016/B978-0-12-409547-2.13420-1 ↗
3. Corrosion-resistant alloy testing and selection for oil and gas production10.1080/1478422X.2017.1384609 ↗
4. R. Johnsen, Corrosion challenges for the oil and gas industry in the State of Qatar, in: Proceedings of the TMS Middle East - Mediterranean Materials Congress on Energy and Infrastructure Systems, MEMA 2015, John Wiley and Sons Inc., 2015: pp. 3–12. https://doi.org/10.1002/9781119090427.ch1.10.1007/978-3-319-48766-3_1 ↗
5. Localized corrosion and mitigation approach of steel materials used in oil and gas pipelines- An overview
6. A crevice corrosion assessment method for joints of mechanical components sealed with composite structure gaskets – The case of the engine cylinder head/mono-block joint
7. Crevice corrosion: review of mechanisms, modelling, and mitigation10.1179/000705993799156299 ↗
8. A.P. Kölblinger, S.S.M. Tavares, C.A. della Rovere, A.R. Pimenta, Failure analysis of a flange of superduplex stainless steel by preferential corrosion of ferrite phase, Engineering Failure Analysis. 134 (2022) 106098, 1-12. https://doi.org/10.1016/j.engfailanal.2022.106098.10.1016/j.engfailanal.2022.106098 ↗
9. S. Fletcher, M. Wilms, J. Smit, W. Grimes, Assessment of the Crevice Corrosion Oxygen and Temperature Limits of Corrosion-Resistant Alloys for Water Injection Wells, in: Paper presented at the Eurocorr 2014, European Corrosion Congress, 8-12, September 2014.
10. Experimental design to study the influence of temperature, pH, and chloride concentration on the pitting and crevice corrosion of UNS S30403 stainless steel
11. Passivation behavior and surface chemistry of 2507 super duplex stainless steel in artificial seawater: Influence of dissolved oxygen and pH10.1016/j.corsci.2019.02.002 ↗
12. Effect of oxygen and biofilms on crevice corrosion of UNS S31803 and UNS N08825 in natural seawater10.1016/j.corsci.2012.10.023 ↗
13. N.N. Khobragade, A. v. Bansod, A.P. Patil, Effect of dissolved oxygen on the corrosion behavior of 304 SS in 0.1 N nitric acid containing chloride, Materials Research Express. 5 (2018) 046526, 1-14. https://doi.org/10.1088/2053-1591/aab8de.10.1088/2053-1591/aab8de ↗
14. Y.T. Al-Janabi, An Overview of Corrosion in Oil and Gas Industry – upstream, midstream, and downstream sectors, in: Corrosion Inhibitors in the Oil and Gas Industry, Wiley-VCH (2020): pp. 1–39. https://doi.org/10.1002/9783527822140.ch1.10.1002/9783527822140.ch1 ↗
15. K. Nalli, Appendix VI: Corrosion and Its Mitigation in the Oil and Gas Industries, Process Plant Equipment. John Wiley and Sons Inc. (2012) 673–679. https://doi.org/10.1002/9781118162569.app6.10.1002/9781118162569.app6 ↗
16. The crevice corrosion behaviour of stainless steel in sodium chloride solution10.1016/j.corsci.2011.08.012 ↗
17. Y.Z. Li, X. Wang, G.A. Zhang, Corrosion behaviour of 13Cr stainless steel under stress and crevice in 3.5 wt.% NaCl solution, Corrosion Science 163 (2020) 108290 1-13. https://doi.org/10.1016/j.corsci.2019.108290.10.1016/j.corsci.2019.108290 ↗
18. S.F. Wika, Pitting and Crevice Corrosion of Stainless Steel under Offshore Conditions. Master Thesis. Department of Materials Science and Engineering, Norwegian University of Science and Technology, Trondheim (2012). https://ntnuopen.ntnu.no › 566900_Fulltext01.
19. An experimental study of crevice corrosion behaviour of 316L stainless steel in artificial seawater10.1016/j.corsci.2010.05.040 ↗
20. A clearer view of how crevice corrosion occurs10.1007/BF03221250 ↗
21. N. Rashidi, S. Alavi-Soltani, R. Asmatulu, Crevice Corrosion Theory, Mechanisms and Prevention Methods, Proceedings of the 3rd Annual GRASP Symposium, Wichita State University, 27 April 2007. https://soar.wichita.edu/bitstream/handle/10057/917/grasp%20216.pdf.
22. A critical crevice solution and IR drop crevice corrosion model10.1016/j.corsci.2008.02.020 ↗
23. R. Johnsen, Corrosion Challenges for the Oil and Gas Industry in the State of Qatar, in: Proceedings of the TMS Middle East - Mediterranean Materials Congress on Energy and Infrastructure Systems (MEMA 2015). Karaman, I., Arróyave, R., Masad, E. (eds), Springer, Cham. https://doi.org/10.1007/978-3-319-48766-3_1.10.1002/9781119090427.ch1 ↗
24. Corrosion in the oil and gas industry: An increasing challenge for materials10.1007/s11837-013-0675-3 ↗
25. J. de Assis Severiano, A.S. Silva, E.M. Sussushi, M.V. da Silva Sant’Anna, M.A. da Cunha, C.P. Bergmann, S. Griza, Corrosion damages of flow regulation valves for water injection in oil fields, Engineering Failure Analysis 96 (2019) 362–373. https://doi.org/10.1016/j.engfailanal.2018.11.002.10.1016/j.engfailanal.2018.11.002 ↗
26. Failure analysis and preventive recommendations against corrosion of steel tubes of gas risers in natural gas urban distribution lines
27. Failure analysis of corrosion products formed during CO2 pre-corrosion of X70 and 3Cr steels: Effect of oxygen contamination
28. H. Panahi, A. Eslami, M.A. Golozar, A. Ashrafi Laleh, An investigation on corrosion failure of a shell-and-tube heat exchanger in a natural gas treating plant, Engineering Failure Analysis 118 (2020) 104918 1-10. https://doi.org/10.1016/j.engfailanal.2020.104918.10.1016/j.engfailanal.2020.104918 ↗
29. Pitting corrosion of 2Cr13 stainless steel in deep-sea environment10.1016/j.jmst.2020.04.036 ↗
30. J. Osta, Super-duplex steels that resist corrosion in demanding topside oil and gas installations, Technical Article No. S-TU216-TA. 9/2013, Sandvik Materials Technology, (2013) 1-7.
31. Most fatal oil & gas pipeline accidents through history: A lessons learned approach
32. D. Brondel, R. Edwards, A. Hayman, Hill, Donald, S. Mehta, T. Semerad, Corrosion in the oil industry, in: Oilfield Review, 6-2 (1994) 4–18.
33. Crevice Corrosion of Stainless Steels II10.1179/000705978798276258 ↗
34. In situ investigation of crevice corrosion on UNS S32101 duplex stainless steel in sodium chloride solution10.1016/j.corsci.2013.06.039 ↗
35. Relationship between the Applied Torque and CCT to obtain the Same Corrosion Resistance for the Plate and Cylindrical Shape Stainless Steels10.14773/cst.2016.15.2.58 ↗
36. Effects of crevice geometry on corrosion behavior of 304 stainless steel during crevice corrosion in high temperature pure water10.1016/j.corsci.2016.04.049 ↗
37. On the Mechanism of Localized Corrosion of Iron and Stainless Steel10.1149/1.2403983 ↗
38. Test techniques for pitting and crevice corrosion resistance of stainless steels and nickel-base alloys in chloride-containing environments10.1179/095066087790150313 ↗
39. J. Schully, Chapter 19-Crevice Corrosion, in: Corrosion Tests and Standards: Application and Interpretation-Second Edition, ed. R. Baboian. West Conshohocken, PA: ASTM International, 2005, 221–232, https://doi.org/10.1520/MNL11025M.10.1520/MNL11025M ↗
40. T. Mathiesen, A. Andersen, Paper No. 4272, Challenges in pre-qualification corrosion testing of CRAs based on ASTM G48, in: Paper presented at the Corrosion 2014, San Antonio, Texas, USA, March 2014.10.5006/C2014-4272 ↗
41. ASTM G48-11(2020), Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride Solution, West Conshohocken, PA: ASTM International, 2020.
42. ASTM G78-20, Standard Guide for Crevice Corrosion Testing of Iron-Base and Nickel-Base Stainless Alloys in Seawater and Other Chloride-Containing Aqueous Environments, West Conshohocken, PA: ASTM International, 2020.
43. ISO, Corrosion of metals and alloys — Crevice corrosion formers with disc springs for flat specimens or tubes made from stainless steel, 18070:2015.
44. ASTM G71-81(2019), Standard Guide for Conducting and Evaluating Galvanic Corrosion Tests in Electrolytes, West Conshohocken, PA: ASTM International, 2019.
45. Crevice corrosion of solution annealed 25Cr duplex stainless steels: Effect of W on critical temperatures
46. Interpretation of Cyclic Potentiodynamic Polarization Test Results for Study of Corrosion Behavior of Metals: A Review
47. ASTM G61-86(2018), Standard Test Method for Conducting Cyclic Potentiodynamic Polarization Measurements for Localized Corrosion Susceptibility of Iron-, Nickel-, or Cobalt-Based Alloys, West Conshohocken, PA: ASTM International, 2018.
48. ISO, Corrosion of metals and alloys — Method of measuring the pitting potential for stainless steels by potentiodynamic control in sodium chloride solution, 15158:2014.
49. Comparative study of the crevice corrosion resistance of UNS S30400 and UNS S31600 stainless steels in the context of Galvele’s model10.5006/2179 ↗
50. On the Repassivation Potential for Crevice Corrosion10.3323/jcorr1974.29.1_37 ↗
51. ASTM G192-08 *2020, Standard Test Method for Determining the Crevice Repassivation Potential of Corrosion-Resistant Alloys Using a Potentiodynamic-Galvanostatic-Potentiostatic Technique, West Conshohocken, PA: ASTM International, 2020.
52. Applicability of repassivation potential for long-term prediction of localized corrosion of alloy 825 and type 316L stainless steel10.5006/1.3316014 ↗
53. A.K. Mishra, G.S. Frankel, Paper No. 10237, Crevice Corrosion Repassivation of Alloy 22 in Aggressive Environments, in: Paper presented at the Corrosion 2010, San Antonio, Texas, March 2010.
54. Determination of the crevice corrosion stabilization and repassivation potentials of a corrosion-resistant alloy10.5006/1.3500830 ↗
55. C.M. Giordano, M. Rincón Ortíz, M.A. Rodríguez, R.M. Carranza, R.B. Rebak, Crevice corrosion testing methods for measuring repassivation potential of alloy 22, Corrosion Engineering Science and Technology. 46-2 (2011) 129–133. https://doi.org/10.1179/1743278210Y.0000000014.10.1179/1743278210Y.0000000014 ↗
56. A discussion on evaluation criteria for crevice corrosion of various stainless steels
57. Detecting critical crevice temperature for duplex stainless steels in chloride solutions10.5006/1.3552290 ↗
58. Effect of temperature, chloride ion and pH on the crevice corrosion behavior of SAF 2205 duplex stainless steel in chloride solutions
59. ATSM G150-18, Standard Test Method for Electrochemical Critical Pitting Temperature Testing of Stainless Steels and Related Alloys, West Conshohocken, PA: ASTM International, 2018.
60. Crevice corrosion behaviour of superaustenitic stainless steels: Dynamic electrochemical impedance spectroscopy and atomic force microscopy studies10.1016/j.corsci.2008.11.008 ↗
61. Crevice corrosion of duplex stainless steels in natural and chlorinated seawater, Revue de Metallurgie. Cahiers D’Informations
62. Effect of the Crevice Former on the Corrosion Behavior of 316L Stainless Steel in Chloride-Containing Synthetic Tap Water10.1007/s12540-018-0062-2 ↗
63. ASM Handbook –Properties and Selection: Irons, Steels, and High-Performance Alloys, Volume 1. ASM International, 1990. https://doi.org/10.31399/asm.hb.v01.9781627081610.10.31399/asm.hb.v01.9781627081610 ↗
64. The Effect of Manganese, Nitrogen and Molybdenum on the Corrosion Resistance of a Low Nickel (<2 wt%) Austenitic Stainless Steel
65. Effect of temperature, chloride and dissolved oxygen concentration on the open circuit and transpassive potential values of 316L stainless steel at high-temperature pressurized water10.1016/j.nucengdes.2017.06.048 ↗
66. The role of alloying elements on the crevice corrosion behavior of Ni-Cr-Mo alloys10.5006/1848 ↗
67. Influence of nickel additions on the corrosion behaviour of low nitrogen 22% Cr series duplex stainless steels10.1016/j.corsci.2008.05.023 ↗
68. Effect of Tungsten on the Pitting and Crevice Corrosion Resistance of Type 25Cr Super Duplex Stainless Steels10.5006/2185 ↗
69. Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels10.1016/S1674-4799(09)60090-X ↗
70. The Role of Inclusions on Initiation of Crevice Corrosion of Stainless Steel: I10.1149/1.2096896 ↗
71. Microelectrochemical Measurements of the Dissolution of Single MnS Inclusions, and the Prediction of the Critical Conditions for Pit Initiation on Stainless Steel10.1149/1.1360205 ↗
72. A review of corrosion resistance in duplex and superduplex stainless steels10.5935/1984-6835.20130047 ↗
73. Q. Lu, S. Paul, Paper No. 9062, Determining the dissolved oxygen (DO) concentration limit in saline solutions for safe operation of CRAs. Paper presented at the Corrosion 2017, New Orleans, Louisiana, USA, March 2017.10.5006/C2017-09062 ↗
74. P.A. Martínez, M.A. Rodríguez, E.C. Hornus, R.M. Carranza, R.B. Rebak, Paper No. 5740, Crevice corrosion resistance of super-austenitic and super-duplex stainless steels in chloride solutions, in: Paper presented at the Corrosion 2015, Dallas, Texas, March 2015.10.5006/C2015-05740 ↗
75. Temperature and potential dependence of crevice corrosion of AISI 316 stainless steel10.1016/S0010-938X(00)00167-0 ↗
76. Influence of temperature on the electrochemical and passivation behavior of 2507 super duplex stainless steel in simulated desulfurized flue gas condensates10.1016/j.corsci.2017.01.016 ↗
77. Application limits of stainless steels in the petroleum industry10.1002/maco.200303781 ↗
78. E. Hornus, R. Carranza, M. Rodrigues, R. Rebak, Paper No. 7170, Effect of Temperature and Chloride Concentration on the Crevice Corrosion Resistance of Austenitic Stainless Steels, in: Paper presented at the Corrosion 2016, Vancouver, British Columbia, Canada, March 2016.10.5006/C2016-07170 ↗
79. Influence of pH and Chloride Concentration on the Pitting and Crevice Corrosion Behavior of High-Alloy Stainless Steels10.5006/1.3280545 ↗
80. The use of current/voltage curves for the study of localized corrosion and passivity breakdown on stainless steels in chloride media10.1016/0013-4686(71)85151-4 ↗
81. Corrosion behavior of mild steel and SS 304L in presence of dissolved nickel under aerated and deaerated conditions10.1590/S1516-14392011005000076 ↗
82. The Role of Oxygen on the Stability of Crevice Corrosion10.1149/1.1470655 ↗
83. Effect of Dissolved Oxygen on the Corrosion Rate of Stainless Steel in a Sodium Chloride Solution10.1134/S1023193518130384 ↗
84. Effects of dissolved oxygen on fatigue characteristics of austenitic stainless steel in 0.9wt% sodium chloride solutions10.1016/j.proeng.2011.04.222 ↗
85. R. Francis, G. Byrne, G. Warburton, Paper No. 11351, The corrosion of superduplex stainless steel in different types of seawater. Paper presented at the Corrosion 2011, Houston, Texas, USA, March 2011.10.5006/C2011-11351 ↗
86. A. Al Wahaibi, T. Al Nabhani, P. R. Flores, N. Al Behalni, Paper No. 10799, Evaluation of the effect of oxygen on CRA materials. Paper presented at the Corrosion 2018, Phoenix, Arizona, USA, April 2018.10.5006/C2018-10799 ↗
87. B. Issa, V.Y. Bazhin, N.M. Telyakov, A.N. Telyakov, The role of chloride, oxygen and aluminum on corrosion resistance of coiled-pipes in tubular furnaces of oil refinery, in: IOP Conference Series: Materials Science and Engineering 666 (2019) 012027. https://doi.org/10.1088/1757-899X/666/1/012027.10.1088/1757-899X/666/1/012027 ↗
88. A. Meroufel, N. Larché, S. al Fozan, D. Thierry, Crevice corrosion behavior of stainless steels and nickel-based alloy in the natural seawater – Effect of crevice geometry, temperature and seawater world location, Desalination Water Treatment. 69 (2017) 202–209. https://doi.org/10.5004/dwt.2017.0448.10.5004/dwt.2017.0448 ↗
89. Effect of dissolved oxygen on electrochemical corrosion behavior of 2205 duplex stainless steel in hot concentrated seawater10.1016/j.jmst.2020.06.030 ↗
90. R.D. Mack, J. Carminati, Paper No. 08090, Performance of selected corrosion resistant alloys under simulated seawater injection conditions downhole, NACE - International Corrosion Conference Series. (2008) 080901–080909.10.5006/C2008-08090 ↗
91. Electrochemical corrosion behavior of 2205 duplex stainless steel in hot concentrated seawater under vacuum conditions
92. Experimental design to study the influence of temperature pH and chloride concentration on the pitting and crevice corrosion of UNS S30403 stainless steel10.1016/j.corsci.2019.108160 ↗