Combating hot corrosion of boiler tubes – A study
Source abstract
Abstract
Abstract The premature failure of boiler tubes, especially in coal fired boilers poses serious threat to the efficiency of the Indian boilers. In coal fired thermal power plant boilers, hot corrosion and erosion is the primary reason behind downtime, which leads to huge economic losses. So the consolidated results of the various researchers working in the area of combating hot corrosion of boiler tubes, especially in context with Indian boilers (both actual and simulated environment) are presented in this article. These results help the researchers in selecting an appropriate and accurate coating material composition, coating process and parameters for a particular boiler steel to improve the life of boiler tubes. So, that, any unwanted damage of boiler tubes due to hot corrosion could be minimized.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Coal Combustion and Slurry Processing · Erosion and Abrasive Machining
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Hot corrosion of materials: fundamental studies10.1007/BF03222665 ↗
2. Analysis of Failures in Boiler Tubes due to Fireside Corrosion in a Waste Heat Recovery Boiler10.1016/S1350-6307(02)00030-4 ↗
3. Corrosion-Erosion behavior of materials in a coal-gasification environment10.5006/0010-9312-32.9.364 ↗
4. Thermo-Chemistry and Solubility of Oxides in Sodium Sulfate-Vanadate Solutions10.5006/1.3585003 ↗
5. Degradation of Materials under Hot Corrosion Conditions
6. Sub-melting point hot corrosion of alloys and coatings10.1016/0921-5093(89)90751-X ↗
7. Hot corrosion of metals and alloys10.1007/s11085-011-9254-6 ↗
8. Damage mechanism and life assessment of high-temperature components
9. High temperature corrosion problems in coal based power plant and possible solution
10. Hot Corrosion & Erosion Problems in Coal Based Power Plants in India and Possible Solutions – A Review10.4236/jmmce.2011.104027 ↗
11. Evaluation of the behavior of shrouded plasma spray coatings in the platen Superheater of coal-fired boilers
12. Hot corrosion of some super alloys and role of high-velocity oxy-fuel spray coatings10.1016/j.surfcoat.2004.10.056 ↗
13. Micro-structural Characterization of HVOF Sprayed Coatings of Inconel 62510.1023/A:1018589230250 ↗
14. Vanadic and chloride attack of super alloys10.1080/02670836.1987.11782265 ↗
15. Chemistry and electrochemistry of the hot corrosion of metals10.5006/1.3583026 ↗
16. High temperature corrosion of super alloys10.1080/02670836.1987.11782259 ↗
17. Designing Oxidation-Resistant Coatings10.1007/s11837-000-0112-2 ↗
18. A review of advances in high-temperature corrosion
19. Thermal spray coatings for hot corrosion resistance resistance, engineering applications of nanotechnology10.1007/978-3-319-29761-3_10 ↗
20. Na2SO4-Induced Accelerated Oxidation (Hot Corrosion) of Nickel10.1007/BF02642794 ↗
21. The influence of Sulphides on the oxidation behaviour of Nickel-Base Goebel, alloys10.1007/BF03037874 ↗
22. Gurrappa · 2014
23. Studies on Erosion Behavior of Plasma Sprayed Coatings on a Ni- Based Super Alloy10.1016/j.wear.2005.02.098 ↗
24. Erosion of thermal spray MCr-CrC cermet coatings10.1016/S0043-1648(98)00298-1 ↗
25. Sliding Wear Performance of High-Velocity-Oxy-Fuel Spray Al2O3/TiO2 and Cr2O3 Coatings
26. High temperature Erosion wear of flame and plasma sprayed sprayed nickel-chromium coatings under Similated coal-fired boiler atmospheres10.1016/S0043-1648(00)00540-8 ↗
27. Accelerated hot corrosion studies of cold spray Ni-50Cr coating on boiler steel10.1016/j.matdes.2009.06.033 ↗
28. High temperature corrosion behavior of cold spray Ni-20Cr coating on boiler steel in molten salt environment at 900°C
29. Kaushal · 2014 · 45A · 244
30. Evaluation of the Corrosion Behaviour of Plasma Sprayed Ni3Al Coating on Steel in Oxidation and Molten Salt Environment at 900°C10.1016/S0257-8972(02)00772-7 ↗
31. Some Studies on Hot Corrosion Performance of Plasma Sprayed Coating on a Fe- Based Super alloy10.1016/j.surfcoat.2004.03.030 ↗
32. Studies on the behavior of Stellite-6 as plasma sprayed and laser Remelted coating in molten salt environment at 900°C under cyclic conditions
33. Performance of Ni-Cr AlY, Ni-Cr, Stellite −6, and Ni3 Al coating in Na2SO4-60% V2O5 environment at 900°C under cyclic conditions10.1016/j.surfcoat.2006.02.035 ↗
34. Hot corrosion of plasma sprayed Ni3Al coating on a Ni based super-alloy10.1002/maco.200704072 ↗
35. Comparative study of hot corrosion behavior of HVOF and plasma sprayed Ni20Cr coating on SA213(T22) boiler steel in Na2SO4-60%V2O5 environment
36. High temperature oxidation and hot corrosion behaviour of Yttria- stabilised zirconia as plasma sprayed coating in air and salt at 900°C under cyclic condition10.4236/jmmce.2012.113021 ↗
37. Investigations on role of plasma sprayed NiCrAlY and Ni–20Cr coatings to combat hot corrosion10.1179/174328407X185785 ↗
38. Hot corrosion behaviour of plasma sprayed coating on Ni-based super-alloy on Na2SO4-60%V2O5 environment10.2355/isijinternational.45.886 ↗
39. Cyclic oxidation behavior of some plasma-sprayed coatings in Na2SO4-60%V2O5 environment10.1361/105994906X150858 ↗
40. R.D. Hot corrosion behaviour of HVOF sprayed NiCrBSi coating on Ni and Fe based super alloy in Na2SO4-60%V2O5 environment10.1016/j.actamat.2005.10.009 ↗
41. Hot corrosion behavior of HVOF sprayed coatings on ASTM SA213-T11 steel10.1007/s11666-007-9029-4 ↗
42. A Comparative Study of Hot Corrosion Resistance of HVOF Sprayed NiCrBSi and Stellite-6 Coated Ni Based Super alloy at 900°C
43. High temperature corrosion behaviour of HVOF-sprayed Ni-20Cr coating on boiler steel in molten salt environment at 900°C10.1504/IJSURFSE.2011.044388 ↗
44. Performance of Cr3C2-25(Ni-20Cr) and Ni-20Cr coatings on T91 boiler tube steel in simulated boiler environment at 900°C, chemical and materials engineering
45. Hot corrosion resistance of high-velocity oxy-fuel sprayed coatings on a Nickel-Base super alloy in molten salt environment, thermal spray technology
46. Characterization of HOVF sprayed NiCrBSi coating Ni- and Fe based super alloy in molten salt environment10.1016/j.tsf.2005.12.041 ↗
47. Evaluation of hot corrosion behavior of LPG assisted HVOF NiCr wire sprayed boiler tube steel in molten salt environment10.2355/isijinternational.46.1067 ↗
48. Hot corrosion study of HOVF sprayed Cr3C2 Ni-Cr and Ni-20Cr coating on nickel based super alloy at 900°C10.1016/j.surfcoat.2005.12.030 ↗
49. Comparative high temperature analysis of HVOF sprayed and detonation gun sprayed Ni–20Cr coating in laboratory and actual boiler environments10.1007/s11085-011-9245-7 ↗
50. Evaluation of cyclic hot corrosion behaviour of detonation gun sprayed Cr3C2-25%NiCr coating on nickel and Iron based super alloys10.1016/j.surfcoat.2008.09.031 ↗
51. Hot corrosion behaviour of detonation gun-sprayed Cr3C2-NiCr coating on Ni and Fe based Superalloys in Na2SO4-60%V2O5 environment at 900°C10.1016/j.jallcom.2007.09.019 ↗
52. Accelerated hot corrosion studies of D-gun-sprayed Cr2O3–50% Al2O3 coating on boiler steel and Fe based Superalloy10.1007/s11085-017-9759-8 ↗
53. Hot corrosion behavior of CNT reinforced Al2O3 coated T-11 boiler steel in Na2SO4-60% V2O5 environment at 900°C under cyclic condition
54. Corrosion Behavior of Bare, Cr3C2–25% (Ni-Cr), and Cr3C2–25% (NiCr) +0.4%CeO2-Coated Superni 600 under Molten Salt at 900°C10.1007/s11665-014-1177-3 ↗
55. Effect of CeO2 on cyclic hot-corrosion behavior of detonation-gun sprayed Cr3C2-NiCr coatings on Ni-based super alloy10.1007/s11665-015-1400-x ↗
56. Mishra · 2014
57. D. Mudgal, S. Singh, and S. Prakash, “Evaluation of ceria-added Cr3C2-25(NiCr) coating on three super alloys under simulated incinerator environment, J. Therm. Spray Technol., DOI: https://doi.org/10.1007/s11666-014-0209-8.10.1007/s11666-014-0209-8 ↗
58. Performance of Nano-structured metal nitride coated T-22 boiler steel in Na2SO4–60% V2O5 environment at 900°C under cyclic conditions10.4236/jmmce.2011.107045 ↗
59. Hot Corrosion Performance of LVOF Sprayed Al2O3–40% TiO2 Coating on Superni 601 and Superco 605 Super Alloys at 800 and 900°C
60. Hot Corrosion Studies of Plasma-Sprayed Chromium Oxide Coatings on Boiler Tube Steel at 850°C in Simulated Boiler Environment
61. Comparative high temperature corrosion studies on zirconium dioxide coated Inconel 625 in air and molten salt environment
62. Performance of plasma spray coatings on Inconel 625 in air oxidation and molten salt environment at 800 °C
63. Oxidation and hot corrosion resistance of HVOF WC-Ni-Cr-Fe-sib coating on Ni and Fe-based super alloy at 800°C10.1007/s11666-007-9106-8 ↗
64. Hot Corrosion Study on As Received and HVOF Sprayed AL2O3+CoCrAlTaY on Ti-31 alloy in Salt Environment10.1016/j.proeng.2013.09.178 ↗
65. Oxidation and hot corrosion behaviors of HVAF-sprayed conventional and Nano-structured NiCr C coatings
66. Jianga · 2017 · 1
67. Hot Corrosion Behavior of HVOF Sprayed Cr3C2–35% NiCr+5%Si Coating in The Presence of Na2SO4–60%V2O5 at 700°C
68. High-temperature corrosion studies of HVOF-sprayed Cr3C2-NiCr coating on SAE-347H boiler steel10.1007/s11666-009-9371-9 ↗
69. High temperature behavior of high velocity oxy-fuel sprayed Cr3C2−NiCr coating10.1007/s11661-012-1118-4 ↗
70. Degradation behaviour and microstructural characterisation of HVOF-sprayed Cr3C2-NiCr coatings in molten salt environment10.1504/IJMPT.2016.076364 ↗
71. Role of detonation gun spray Cr3C2–NiCr coating in improving high temperature corrosion resistance of SAE–213–T22 and SAE–347H steel in presence of Na2SO4– 82%Fe2(SO4)3 salt deposits10.1179/026708409X12490360425963 ↗
72. Hot Corrosion Behaviour of Iron- and Nickel-Base Super alloys in Salt Environments at Elevated Temperatures
73. Hidalgo · 1997 · 30, (9) · 641
74. High Temperature Erosion Wear of Flames and Plasma-sprayed Nickel-chromium Coatings under Coal-fired Boiler Atmospheres
75. Comparative Study of High Temperature Erosion Wear of Plasma-Sprayed NiCrBSiFe and WC-Ni- Cr BSiFe Coatings under Simulated Coal-fired Boiler Conditions10.1016/S0301-679X(00)00146-8 ↗
76. Historic congressional study: corrosion costs and preventive strategies in the United States
77. Current limitations of high-temperature alloys in practical applications10.1007/BF01046730 ↗
78. Simms · 2011 · 145
79. Degradation of heat exchanger materials under biomass co-firing conditions10.3184/096034007X281640 ↗
80. Handbook · 1975 · 10
81. High Temperature Corrosion of Cast Iron Chains by Coal Ash
82. Kamal · 2010 · 20(6) · 1068
83. High-temperature behavior of Ni-Cr coated T91 boiler steel in the platen superheated of coal-fired boiler10.1007/s11666-013-9899-6 ↗
84. Performance of 75Cr3C2-25NiCr coating produced by HVOF process in a coal-fired thermal power plant10.4028/www.scientific.net/AMR.1137.88 ↗
85. Bhatia · 2015 · 1011
86. Sidhu · 2005 · 1035
87. Nickel-chromium plasma spray coatings: a way to enhance degradation resistance of boiler tube steels in boiler environment10.1361/105996306X92695 ↗
88. Evaluation of the behavior of shrouded plasma spray coatings in the platen super heater of coal-fired boiler10.1007/s11661-006-0135-6 ↗
89. Erosion–corrosion behavior of cold-spray nanostructure Ni–20Cr coatings in actual boiler environment10.1016/j.wear.2015.01.043 ↗
90. Production of Nanostructure Ni-20Cr Coatings for High-Temperature Applications
91. Development of Erosion-Corrosion-Resistant Cold-Spray Nanostructure Ni-20Cr Coating for Coal-Fired Boiler Application
92. Investigations on the behavior of HVOF and cold sprayed Ni-20Cr coating on T22 boiler steel in actual boiler environment10.1007/s11666-011-9698-x ↗
93. Surface engineering analysis of D- gun sprayed Cr3C2-NiCr coating under high temperature oxidation and oxidation-Erosion environment10.1016/j.surfcoat.2011.07.077 ↗
94. Performance of cold sprayed Ni-20Cr and Ni-50Cr coatings on SA-516 in actual industrial environment of a coal fired boiler
95. Hot corrosion studies of HVOF-sprayed Cr3C2-NiCr coating on 310S stainless steel in an actual environment of a coal fired boiler10.4028/www.scientific.net/AMR.585.483 ↗
96. Performance of Al2O3–3%TiO2 D- Gun Coated Ferritic Steels in Coal Fired Boiler
97. High-temperature Erosion-corrosion performance of high-velocity oxy-fuel sprayed Ni-20Cr coating in actual boiler environment10.1007/s11661-010-0587-6 ↗
98. S, comparative high temperature analysis of HVOF sprayed and detonation gun sprayed Ni–20Cr coating in laboratory and actual boiler environment10.1007/s11085-011-9245-7 ↗
99. Performance of detonation gun-sprayed Ni-20Cr coating on ASTM A213 TP347H steel in a boiler environment
100. Performance of cold sprayed Ni based coating in actual boiler environment