Studying the formation process of chromate conversion coatings on aluminium using continuous electrochemical noise resistance measurements

Abstract A unique electrochemical technique, namely continuous noise resistance calculation (CNRC), was used to obtain electrochemical kinetic information from the formation process of chromate conversion coatings (CCC) on aluminium electrodes. It was found that the noise resistance ( R n ) of aluminium electrodes remained almost unchanged during electrodes' immersion in a chromate containing acidic solution where the CCC films were supposed to form rapidly. This result indicates that the formation of CCC was associated with continuous corrosion of the aluminium electrodes and that the CCC films formed on aluminium surface were not intact barrier films, but most likely porous layers. The CCCs became protective only after they were aged in the environment. Based on these findings, the formation and inhibition mechanisms of CCC have been discussed.