On a multiphysics approach to modelling the erosion–enhanced corrosion of low–alloy carbon steel in chloride containing environments
Source abstract
Abstract
The effect of chloride on erosion-enhanced corrosion was studied experimentally and by a multiphysics algorithm developed to describe the erosion-corrosion interactions. API 5 L X65 steel was exposed to a slurry jet of different chloride content (0.005, 0.05 or 0.5 M) containing silica particles (250–350 μm). An electrochemical-transport-reaction model was used for numerical simulation of polarization curves. Visualization of the flow conditions was also carried out in this work. The effect of erosion on corrosion was found to be well described as a proportionality factor between the kinetics constants of the electrochemical reactions with and without the erodent. The presence of chloride was found to affect the system mainly through increased conductivity of the electrolyte.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Erosion and Abrasive Machining · High-Temperature Coating Behaviors · Particle Dynamics in Fluid Flows
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. ASTM International · 2016 · 1
2. Effect of microstructure on the erosion behavior of carbon steel10.1016/j.wear.2014.12.004 ↗
3. Effects of laser surface melting on erosion-corrosion of X65 steel in liquid-solid jet impingement conditions10.1016/j.wear.2016.05.006 ↗
4. Evaluating the effect of hardness on erosion characteristics of aluminum and steels10.1007/s11665-014-1004-x ↗
5. The effect of substrate hardness on the erosion-corrosion resistance of materials in low-velocity conditions10.1016/0010-938X(93)90323-9 ↗
6. Influence of microstructure on the erosion and erosion – corrosion characteristics of 316 stainless steel10.1016/j.wear.2013.08.007 ↗
7. Influence of microstructure evolution on tribocorrosion of 304SS in artificial seawater10.1016/j.corsci.2014.07.062 ↗
8. Effect of heat treatment on the structure, cavitation erosion and erosion-corrosion behavior of Fe-based amorphous coatings10.1016/j.triboint.2015.04.039 ↗
9. Effect of microstructure on the erosion of steel by solid particles10.1016/0043-1648(85)90072-9 ↗
10. Effect of erodent properties on erosion wear of ductile type materials10.1016/j.wear.2006.01.035 ↗
11. Particle concentration and size effects on the erosion-corrosion of pure metals in aqueous slurries10.1016/j.triboint.2012.04.010 ↗
12. The effect of erodent particle hardness on the erosion of stainless steel10.1016/j.wear.2015.01.017 ↗
13. Particle shape and size effects on slurry Erosion of AISI 5117 steels10.1115/1.4031987 ↗
14. Investigation of slurry concentration effects on solid particle erosion rate for an impinging jet10.1016/j.wear.2015.08.003 ↗
15. The effects of particle angularity on low-stress three-body abrasion-corrosion of 316L stainless steel10.1016/j.corsci.2016.06.008 ↗
16. A numerical study on the effect of particle shape on the erosion of ductile materials10.1016/j.wear.2014.03.005 ↗
17. On the particle size effect in slurry erosion10.1016/0043-1648(91)90364-Z ↗
18. A re-examination of the “particle size effect” in slurry erosion10.1016/S0043-1648(00)00556-1 ↗
19. Slurry pot investigation of the influence of erodent characteristics on the erosion resistance of austenitic and duplex stainless steel grades10.1016/j.wear.2014.07.006 ↗
20. Effect of sand concentration on slurry erosion of steels10.2320/matertrans1989.39.1185 ↗
21. An electrochemical and microstructural assessment of erosion-corrosion of cast iron10.1016/S0043-1648(99)00225-2 ↗
22. Effect of impact angle and velocity on erosion of API X42 pipeline steel under high abrasive feed rate10.1016/j.wear.2014.01.005 ↗
23. Erosion behaviour of API X100 pipeline steel at various impact angles and particle speeds10.3390/met6100232 ↗
24. Impact angle, particle energy and mass loss in erosion by dilute slurries10.1016/0043-1648(95)07120-2 ↗
25. Particle velocity and size effects in laboratory slurry erosion measurements OR… do you know what your particles are doing?10.1016/S0301-679X(02)00052-X ↗
26. B. Lu, K. Wang, X. Wan, J. Luo, Effects of slurry pH on the surface mechanical properties and erosion-corrosion resistance, in: NACE Corros. 2008, n.d.: pp. 1–11.10.5006/C2008-08668 ↗
27. Determination of the critical flow velocities for erosion–corrosion of passive materials under impingement by NaCl solution containing sand10.1016/j.corsci.2014.07.043 ↗
28. Effects of the dissolved oxygen and slurry velocity on erosion-corrosion of carbon steel in aqueous slurries with carbon dioxide and silica sand10.1016/j.wear.2013.01.044 ↗
29. Effects of shear stress on the erosion-corrosion behaviour of X-65 carbon steel: a combined mass-loss and profilometry study10.1016/j.triboint.2015.07.040 ↗
30. Correlation between surface-hardness degradation and erosion resistance of carbon steel - Effects of slurry chemistry10.1016/j.triboint.2014.11.008 ↗
31. Electrochemical corrosion behavior of X-65 steel in the simulated oil sand slurry. I: Effects of hydrodynamic condition10.1016/j.corsci.2007.11.008 ↗
32. The influence of the flow field in slurry erosion10.1016/0043-1648(92)90122-O ↗
33. Contributions of corrosion and erosion in the erosion-corrosion of Sanicro2810.1016/j.matchemphys.2019.05.051 ↗
34. Development and validation of coupled erosion-corrosion model for wear resistant steels in environments with varying pH10.1016/j.triboint.2020.106534 ↗
35. Full factorial investigation on the erosion – corrosion resistance of UNS S3160310.1016/j.triboint.2010.05.012 ↗
36. Parametric effects on the erosion-corrosion rate and mechanism of carbon steel pipes in oil sands slurry10.1016/j.wear.2011.12.010 ↗
37. Erosion-corrosion of low-carbon steel in the absence and presence of slurry in saline water: kinetic and mathematical views10.1007/s11668-016-0180-4 ↗
38. Parametric study of erosion under high concentrated slurry: experimental and numerical analyses
39. Multifactorial study of erosion–corrosion wear of a X65 steel by slurry of simulated copper tailing10.1016/j.triboint.2018.04.029 ↗
40. Full factorial, microscopic and spectroscopic study of erosion-corrosion of AISI 1018 steel elbows in potash brine-sand slurry10.1016/j.triboint.2019.105989 ↗
41. G119-09 (Reapproved 2016) standard guide for determining synergism between wear and corrosion, wear Erosion
42. Modelling particulate erosion-corrosion in aqueous slurries: some views on the construction of erosion-corrosion maps for a range of pure metals10.1016/j.wear.2003.09.004 ↗
43. Erosion-corrosion of carbon steel in simulated tailing slurries10.1016/j.corsci.2010.11.034 ↗
44. Synergism of electrochemical and mechanical factors in erosion-corrosion10.1021/jp051985f ↗
45. Erosion-corrosion assessment of materials for use in the resources industry10.1016/j.wear.2009.06.025 ↗
46. Erosion-corrosion resistance of engineering materials in various test conditions10.1016/j.wear.2009.01.052 ↗
47. The electrochemical response of stainless steels in liquid-solid impingement10.1016/j.wear.2004.09.043 ↗
48. Neville · 2018 · vol. 267 · 2018
49. Inhibition of flow-induced corrosion and erosion-corrosion for carbon steel pipe work from an offshore oil and gas facility10.5006/0422 ↗
50. On the mitigation of erosion-corrosion of copper by a drag-reducing cationic surfactant in turbulent flow conditions using a rotating cage10.1016/j.electacta.2006.10.013 ↗
51. Erosion-corrosion and synergistic effects in disturbed liquid-particle flow10.1016/j.wear.2006.08.029 ↗
52. A brief review on the erosion-corrosion behavior of engineering materials10.1515/corrrev-2018-0022 ↗
53. Evaluation of a semi-empirical model in predicting erosion-corrosion10.1016/j.wear.2009.03.002 ↗
54. Development of synergy model for erosion–corrosion of carbon steel in a slurry pot
55. Interaction of mechanical and electrochemical factors in erosion–corrosion of carbon steel10.1016/j.electacta.2005.04.032 ↗
56. Correlation between repassivation kinetics and corrosion rate over a passive surface in flowing slurry10.1016/j.electacta.2008.02.083 ↗
57. Study on passivation and erosion-enhanced corrosion resistance by Mott-Schottky analysis10.1016/j.electacta.2006.07.026 ↗
58. Electro-mechanical interactions during erosion-corrosion10.1016/j.wear.2009.03.011 ↗
59. Numerical modeling of particle embedment during solid particle erosion of ductile materials10.1016/j.wear.2015.09.008 ↗
60. Erosion–corrosion degradation mechanisms of Fe–Cr–C and WC–Fe–Cr–C PTA overlays in concentrated slurries10.1016/j.wear.2009.02.005 ↗
61. The mechanism of erosion-corrosion of API X65 steel under turbulent slurry flow: effect of nominal flow velocity and oxygen content
62. Electrochemical investigation of erosion-corrosion using a slurry pot erosion tester10.1016/j.triboint.2010.10.008 ↗
63. Study of the pitting corrosion of superduplex stainless steel and X-65 carbon steel during erosion–corrosion by cyclic polarisation technique10.1080/1478422X.2016.1141546 ↗
64. The role of mass transfer in the flow-induced corrosion of equipments employing decaying swirl flow10.1016/S0255-2701(01)00182-9 ↗
65. Solid-liquid mass transfer in relation to diffusion controlled corrosion at the outer surface of helical coils immersed in agitated vessels10.1016/j.cherd.2012.06.016 ↗
66. Chemo-mechanical effects of flow on corrosion10.5006/1.3585229 ↗
67. Investigation of corrosion enhanced erosion of carbon steel in slurries using nanoindentation10.1179/000844311X12949291727934 ↗
68. The influence of temperature on oxide-scale formation during Erosion – corrosion10.1007/s11085-005-1953-4 ↗
69. Effect of oxidation on erosive wear behaviour of boiler steels10.1016/j.triboint.2012.09.011 ↗
70. Comparative erosion–corrosion and electrochemical studies of Ni austenitic cast iron in acidic slurry medium10.1179/1743278214Y.0000000196 ↗
71. An electrochemical and microstructural assessment of erosion-corrosion of austenitic cast iron for marine applications10.1002/1521-4176(200201)53:1<5::AID-MACO5>3.0.CO;2-R ↗
72. Wood · 2004 · vol. 256 · 937
73. Erosion-corrosion at different locations of X65 carbon steel elbow10.1016/j.corsci.2014.04.045 ↗
74. Electrochemical studies on the corrosion behavior of API X65 pipeline steel in chloride solutions10.1016/S1452-3981(23)12975-0 ↗
75. Comparative study of the behavior of API 5L-X65 grade steel and ASTM A53-B grade steel against corrosion in seawater10.1016/S1452-3981(23)06712-3 ↗
76. Gnanavelu · 2009 · vol. 267 · 1935
77. Improved CFD modeling and validation of erosion damage due to fine sand particles10.1016/j.wear.2015.07.011 ↗
78. A CFD model of particle concentration effects on erosion-corrosion of Fe in aqueous conditions10.1016/j.wear.2011.06.024 ↗
79. CFD modeling for pipeline flow of fine particles at high concentration10.1016/j.ijmultiphaseflow.2012.03.005 ↗
80. Numerical simulation of solid particle erosion in pipe bends for liquid-solid flow10.1016/j.powtec.2016.02.030 ↗
81. Sand erosion model prediction, selection and comparison for electrical submersible pump (ESP) using CFD method
82. CFD simulation of multiphase flows and erosion predictions under annular flow and low liquid loading conditions10.1016/j.wear.2017.01.111 ↗
83. Slurry flow modelling by CFD10.2298/CICEQ091030034L ↗
84. Computational modeling for efficient long distance ore transport using pipelines10.1016/j.mineng.2014.01.002 ↗
85. Prediction of concentration distribution in pipeline flow of highly concentrated slurry10.1080/02726351.2011.639045 ↗
86. A mixed Euler-Euler/Euler-Lagrange approach to erosion prediction10.1016/j.wear.2015.08.015 ↗
87. The effect of sub-models and parameterizations in the simulation of abrasive jet impingement tests10.1016/j.wear.2016.10.022 ↗
88. CFD study of flow accelerated corrosion in 3D elbows10.1016/j.anucene.2014.01.031 ↗
89. On the application of mixture model for two-phase flow induced corrosion in a complex pipeline configuration10.1016/j.apm.2012.01.017 ↗
90. Modelling of erosion-corrosion in practical geometries10.1016/j.corsci.2008.12.025 ↗
91. Evaluation of erosion-corrosion in multiphase flow via CFD and experimental analysis10.1016/S0043-1648(03)00181-9 ↗
92. Modeling bimetallic corrosion under thin electrolyte films10.1016/j.corsci.2010.09.010 ↗
93. Reliability of numerical models for simulating galvanic corrosion processes10.1016/j.electacta.2012.04.068 ↗
94. Multi-ion transport and reaction model used to improve the understanding of local current density measurements in presence of concentration gradients around a point current source10.1016/j.electacta.2014.02.009 ↗
95. Influence of the electrolyte film thickness and NaCl concentration on the oxygen reduction current on platinum10.1016/j.corsci.2015.10.025 ↗
96. Theoretical efficiency of metallic dispersion coatings for corrosion protection at the cut-edge10.1149/2.019308jes ↗
97. Mapping erosion-corrosion of carbon steel in oil exploration conditions: some new approaches to characterizing mechanisms and synergies10.1016/j.triboint.2010.01.005 ↗
98. Design of a slurry erosion test rig10.1016/0043-1648(90)90093-P ↗
99. Validation of corrosion rates measured by the tafel extrapolation method10.1016/j.corsci.2005.05.046 ↗
100. Mapping erosion–corrosion of carbon steel in oil–water solutions: Effects of velocity and applied potential10.1016/j.wear.2011.10.008 ↗