Surfactant inhibition of aluminium pigments for waterborne printing inks

Micrometre-sized aluminium particles are used as pigments in silver inks and for environmental reasons it is desirable to develop water-based formulations of such pigments. In waterborne coatings, however, aluminium is prone to react with water, with subsequent hydrogen gas evolution and loss of the silvery lustre. The protection against water of aluminium pigments by adsorption of either a nonionic or an anionic surfactant has been evaluated. Phosphate esters with different lengths of the hydrocarbon tail have been synthesised and tested, and were found to provide very effective protection of the pigments. Sodium dodecyl sulphate (SDS), on the other hand, was completely ineffective as inhibitor, even though the adsorption isotherm was about the same as for the structurally similar sodium dodecyl phosphate (SDP). This difference may be explained by formation of different types of complexes with the aluminium oxide surface. Outer-sphere complexes are suggested for SDS, whilst SDP can form more stable inner-sphere complexes. Tests with the non-surface active methyl phosphate as inhibiting agent gave insufficient protection, indicating that surface activity is crucial for the inhibition, and that the use of the phosphates as such is not enough to give proper protection. The work shows that amphiphilic compounds having phosphate as anchoring group are efficient in providing water resistance to aluminium pigments.