journal article·2024-06

Effects of temperature and water vapour on Cr-species volatilisation, oxidation and scale adhesion of a Type 409L stainless steel for application as interconnect of low temperature solid oxide fuel cells

Wanna Homjabok, Watcharapon Tengprasert, Thammaporn Thublaor, Panya Wiman, Thanasak Nilsonthi, Jiayi Yan, Zhigang Yang, Walairat Chandra-ambhorn, Somrerk Chandra-ambhorn

Corrosion Science· Volume 233
Publisher page

Abstract

Though the classical transport theory does not mathematically express the Arrhenius-like relation between Cr-loss flux due to volatilisation and absolute temperature, such relation was experimentally observed for 409L stainless steel exposed at 600–750 °C. Volatilisation calculation in the present cases can be estimated giving such relation because of the nearly linear relation between mass transfer coefficient and temperature. Cr-loss fluxes in O 2 with 20 and 40 % H 2O are close to or coincided with the fluxes calculated from MnCr 2O 4 evaporation. Increasing water vapour could enhance volatilisation contributed from the raised CrO 2(OH) 2 pressure, reduce oxidation rate, and worsen scale adhesion.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advancements in Solid Oxide Fuel Cells · Electronic and Structural Properties of Oxides · High-Temperature Coating Behaviors

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (91)

Show source-provided references
1. A review of Solid Oxide Fuel Cell cathode materials with respect to their resistance to the effects of chromium poisoning10.1016/j.ssi.2020.115410 ↗
2. Novel Ti–Si–C composites for SOFC interconnect materials: Production optimization10.1016/j.ceramint.2022.06.081 ↗
3. Metallic interconnects for solid oxide fuel cells10.1016/j.msea.2005.02.047 ↗
4. Recent development of SOFC metallic interconnect10.1016/S1005-0302(10)60049-7 ↗
5. Exploring the effects of Mn content in the Mn-Co spinel coating on its formation and slowing the outward Cr diffusion10.1016/j.corsci.2023.111158 ↗
6. Development of interconnect materials for solid oxide fuel cells10.1016/S0921-5093(02)00736-0 ↗
7. Thermal expansion of Crofer 22 APU steel used for SOFC interconnect using in-situ high temperature X-ray diffraction10.1016/j.matpr.2023.03.113 ↗
8. Oxidation and volatilisation behaviour of a type 430 stainless steel coated by Mn-Co oxide by slurry method with pre-oxidation for SOFC interconnect application10.1016/j.corsci.2021.109506 ↗
9. Sputtered Fe1.5CoNi0.5 coating: An improved protective coating for SOFC interconnect applications10.1016/j.ijhydene.2022.01.188 ↗
10. The effect of strain induced phase transformation on the thermal expansion compatibility of plasma sprayed spinel coating on SOFC metallic interconnect–A study using in-situ high temperature X-ray diffraction10.1016/j.ijhydene.2023.04.322 ↗
11. Oxidation and electrical behavior of AISI 430 coated with cobalt spinels for SOFC interconnect applications10.1016/j.surfcoat.2011.06.046 ↗
12. The structural, thermal and electrochemical properties of MnFe1−x−yCuxNiyCoO4 spinel protective layers in interconnects of solid oxide fuel cells (SOFCs)10.1016/j.jallcom.2022.166351 ↗
13. Fergus · 2009
14. A review of recent progress in coatings, surface modifications and alloy developments for solid oxide fuel cell ferritic stainless steel interconnects10.1016/j.jpowsour.2009.09.069 ↗
15. Application of Fe–16Cr ferritic alloy to interconnector for a solid oxide fuel cell10.1016/S0167-2738(01)00863-3 ↗
16. Oxidation behavior of Fe–16Cr alloy interconnect for SOFC under hydrogen potential gradient10.1016/j.ssi.2004.02.008 ↗
17. Effect of gas composition on the oxide scale growth mechanisms in a ferritic steel for solid oxide cell interconnects10.1016/j.corsci.2023.111317 ↗
18. The effect of aluminium addition on the high-temperature oxidation behaviour and Cr evaporation of aluminised and alumina-forming alloys for SOFC cathode air pre-heaters10.1016/j.corsci.2020.108612 ↗
19. Theoretical and experimental investigation of the thermochemistry of CrO2(OH)2(g)10.1021/jp0647380 ↗
20. Oxidation resistance and electrical properties of anodically electrodeposited Mn–Co oxide coatings for solid oxide fuel cell interconnect applications10.1016/j.jpowsour.2008.09.114 ↗
21. Chromium vapor species over solid oxide fuel cell interconnect materials and their potential for degradation processes10.1149/1.1837264 ↗
22. Chromium vaporization from high-temperature alloys: I. Chromia-forming steels and the influence of outer oxide layers10.1149/1.2434690 ↗
23. Calculation of reactive-evaporation rates of chromia10.1007/s11085-008-9091-4 ↗
24. Interactions between SOFC interconnect coating materials and chromia10.1111/j.1551-2916.2011.04749.x ↗
25. Coated stainless steel 441 as interconnect material for solid oxide fuel cells: oxidation performance and chromium evaporation10.1016/j.jpowsour.2013.08.089 ↗
26. Metallic interconnects for solid oxide fuel cell: a review on protective coating and deposition techniques10.1016/j.ijhydene.2016.03.195 ↗
27. Selection and evaluation of heat-resistant alloys for SOFC interconnect applications10.1149/1.1595659 ↗
28. Metallic interconnectors for solid oxide fuel cells – a review
29. Effect of cathode and electrolyte transport properties on chromium poisoning in solid oxide fuel cells10.1016/j.ijhydene.2006.08.005 ↗
30. Effect of Ti addition on the electric and ionic property of the oxide scale formed on the ferritic stainless steel for SOFC interconnect10.1016/j.ijhydene.2012.08.073 ↗
31. Thin films of La0.7Sr0.3MnO3−δ dip-coated on Fe–Cr alloys for SOFC metallic interconnect10.1016/j.ijhydene.2013.09.048 ↗
32. La0.7Sr0.3MnO3−δ barrier for Cr2O3-forming SOFC interconnect alloy coated by electrostatic spray deposition10.1016/j.surfcoat.2014.06.005 ↗
33. Chromium poisoning of perovskite cathodes by the ODS alloy Cr5Fe1Y2O3 and the high chromium ferritic steel Crofer22APU10.1149/1.2172563 ↗
34. Ionic Conductivity Method for measuring vaporized chromium species from solid oxide fuel cell interconnects10.1016/j.ijhydene.2012.01.016 ↗
35. Investigation of coated FeCr steels for application as solid oxide fuel cell interconnects under dual-atmosphere conditions10.1016/j.ijhydene.2022.11.278 ↗
36. High temperature oxidation and chromium volatilisation of AISI 430 stainless steel coated by Mn-Co and Mn-Co-Cu oxides for SOFC interconnect application10.1016/j.corsci.2020.108802 ↗
37. Development of annealed Mn-Co and Mn-Co-Cu coated AISI 430 stainless steels for SOFC interconnect application10.1007/s11085-021-10052-9 ↗
38. Corrosion behaviour of AISI 430 stainless steel in O2–40 %H2O at 800 °C10.1016/j.corsci.2022.110323 ↗
39. 11–23 % Cr steels for solid oxide fuel cell interconnect applications at 800°C – How the coating determines oxidation kinetics10.1016/j.ijhydene.2022.11.326 ↗
40. Highly dense (Mn,Co)3O4 spinel protective coating derived from Mn–Co metal precursors for SOFC interconnect applications10.1016/j.ijhydene.2022.02.129 ↗
41. Effect of hydrogen on the internal oxidation of a Pd–Cr alloy in dual-atmosphere conditions10.1007/s11085-022-10104-8 ↗
42. Interaction between SOFCs interconnect Cr-free multicomponent spinel coating materials and chromia10.1016/j.ijhydene.2023.04.324 ↗
43. The preparation and properties of Mn–Co–O spinel coating for SOFC metallic interconnect10.1016/j.ijhydene.2023.01.065 ↗
44. Achieving high-temperature corrosion resistance and conductivity of SUS430 by xCr-MnCo dual-structured coating10.1016/j.corsci.2023.111267 ↗
45. Role of the alloy grain boundaries in the high-temperature oxidation and Cr volatilization of 22 wt% Cr ferritic stainless steel for SOFC applications10.1016/j.corsci.2022.110940 ↗
46. The effect of hydrogen on the breakdown of the protective oxide scale in solid oxide fuel cell interconnects10.1016/j.corsci.2020.109112 ↗
47. Intermediate temperature SOFC – a promise for the 21st century10.1016/S0378-7753(97)02789-4 ↗
48. Intermediate temperature solid oxide fuel cells10.1039/b612060c ↗
49. Comparison of MnCo2O4 coated Crofer 22H, 441, 430 as interconnects for intermediate-temperature solid oxide fuel cell stacks10.1016/j.jallcom.2019.153229 ↗
50. Progress in low-temperature solid oxide fuel cells with hydrocarbon fuels10.1016/j.cej.2020.126235 ↗
51. Chromium volatilization rates from Cr2O3 scales into flowing gases containing water vapor10.1007/s11085-006-9030-1 ↗
52. Bird · 2007
53. Welty · 2019
54. Adhesion of oxide scales grown on ferritic stainless steels in solid oxide fuel cells temperature and atmosphere conditions10.1016/j.jpowsour.2007.06.058 ↗
55. Determination of mechanical adhesion energy of thermal oxide scales on AISI 430Ti alloy using tensile test10.1179/174328407X168964 ↗
56. Quantification of adherence of thermal oxide scale on low carbon steel using tensile test10.1007/s11085-015-9583-y ↗
57. Development of the scale adhesion assessment using a tensile testing machine equipped with a CCD camera10.1007/s11085-016-9679-z ↗
58. Kubaschewski · 1993
59. Influence of water vapor on high-temperature oxidation of chromia-forming materials
60. Chromium vaporisation from AISI 441 stainless steel oxidised in humidified oxygen10.1007/s11085-013-9379-x ↗
61. Chromium vaporization of bare and of coated iron–chromium alloys at 1073 K10.1016/j.ssi.2006.12.010 ↗
62. Kofstad · 1988
63. Sarrazin · 2008
64. Young · 2016
65. Oxidation of a Fe–18Cr–8Ni austenitic stainless steel at 850 °C in O2: Microstructure evolution during breakaway oxidation10.1016/j.corsci.2016.10.029 ↗
66. Oxygen and water vapour oxidation of 15Cr ferritic stainless steels with different silicon contents10.4028/www.scientific.net/MSF.461-464.839 ↗
67. Revealing the elusive role of water vapor in the oxidation behavior of a Mn-Si containing NiCr alloy at 950 °C10.1016/j.corsci.2023.111348 ↗
68. Adhesion of thermal oxide scales grown on ferritic stainless steels measured using the inverted blister test10.1016/S0921-5093(03)00355-1 ↗
69. Thermal oxidation kinetics and oxide scale adhesion of Fe–15Cr alloys as a function of their silicon content10.1016/j.actamat.2006.04.023 ↗
70. Residual stresses in oxide scale formed on Fe–17Cr stainless steel10.1016/j.apsusc.2014.07.195 ↗
71. Residual stress analysis in thermally grown oxide scales developed on Nb-alloyed refractory austenitic stainless steels10.1016/j.corsci.2020.109066 ↗
72. The effect of manganese additions on the reactive evaporation of chromium in Ni–Cr alloys10.1016/j.scriptamat.2006.01.026 ↗
73. Thermodynamics of gas phase chromium species: The chromium oxides, the chromium oxyhydroxides, and volatility calculations in waste incineration processes10.1016/0010-2180(93)90087-J ↗
74. Vaporisation of chromia in humid air10.1016/j.jpcs.2004.06.092 ↗
75. Elliott · 2023
76. A viscosity equation for gas mixtures10.1063/1.1747673 ↗
77. Empirical equations to calculate 16 of the transport collision integrals Ω(l, s)* for the Lennard-Jones (12–6) potential10.1063/1.1678363 ↗
78. third ed., VCH, Germany
79. Modeling of trilayered oxide thermally grown on 441 ferritic stainless steel at 900 °C in synthetic air10.1007/s11085-021-10041-y ↗
80. Oxidation properties of ferritic stainless steel in dual Ar–H2–H2O/air atmosphere exposure with regard to SOFC interconnect application10.1016/j.ssi.2014.03.029 ↗
81. Microstructural characterization of the protective oxide scale forming on Ni–25Cr–xMn (x= 0.5, 1 and 1.5 % wt) in a 200 Pa O2 environment at 1050 °C10.1016/j.scriptamat.2019.11.030 ↗
82. Proton-dominated defect structures of oxides and effects on defect-dependent properties10.1051/jphyscol:19861130 ↗
83. Protonic defects in oxides and their possible role in high temperature oxidation
84. High temperature oxidation of AISI 430 stainless steel in Ar-H2O at 800 °C10.1016/j.corsci.2020.108489 ↗
85. High temperature oxidation behaviour of Fe–15.7 wt% Cr–8.5 wt% Mn in oxygen without and with water vapour at 700 °C10.1016/j.corsci.2018.11.023 ↗
86. Role of water vapor in chromia-scale growth at low oxygen partial pressure10.1023/A:1023040010859 ↗
87. Water vapour effects on the oxidation of chromia-forming alloys10.4028/www.scientific.net/MSF.696.200 ↗
88. Impact of water vapor on the high temperature oxidation of wrought and selective laser melted (SLM) AISI 316L10.1007/s11085-021-10062-7 ↗
89. Oxidation behavior of Cu-doped MnCo2O4 spinel coating on ferritic stainless steels for solid oxide fuel cell interconnects10.1016/j.ijhydene.2016.03.051 ↗
90. Effect of coating density on oxidation resistance and Cr vaporization from solid oxide fuel cell interconnects10.1016/j.jpowsour.2017.04.023 ↗
91. Oxidation behavior and electrical properties of de-siliconized AISI 430 alloy with Mn1.5Co1.5O4 coating for solid oxide fuel cell interconnect10.1007/s11085-020-09962-x ↗