journal article·2021-09

Evaluation of oxidation resistant SiC-ZrB2 composite interlayer for plasma sprayed Y2O3 coating over graphite

Madhura B, Vetrivendan E, Ch. Jagadeeswara Rao, Ningshen S

Corrosion Science· Volume 190
Publisher page

Abstract

Abstract The SiC-ZrB2 composite interlayer coating is developed by pack cementation over high density graphite (HDG) for the deposition of plasma sprayed yttria (Y2O3) topcoat for U-Zr (Uranium-Zirconium) melting application. The performance of Y2O3 coating with interlayer for enhancing its durability are investigated by performing thermal cycling experiments at 1450 and 1550 °C. The interlayer morphology with infiltrated and diffused coating of SiC with entrapped ZrB2 particles reduces the differential thermal mismatch stresses and offers passive oxidation protection for HDG. The role of composite SiC-ZrB2 interlayer enhancing threefold increase in the life of Y2O3 coating and its mechanisms at high temperature are provided.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced ceramic materials synthesis · High-Temperature Coating Behaviors · Nuclear Materials and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (52)

Show source-provided references
1. Evaluation of yttria coated high density graphite with silicon carbide interlayer for uranium melting applications10.1016/j.ceramint.2019.03.044 ↗
2. Pack cemented silicon carbide interlayer for plasma sprayed yttria over graphite10.1080/10426914.2019.1566961 ↗
3. Surface optimization of CVD grown silicon carbide interlayer on graphite for plasma sprayed yttria topcoat
4. Experimental investigation of passive/active oxidation behavior of SiC based ceramic thermal protection materials exposed to high enthalpy plasma10.1016/j.jeurceramsoc.2012.09.002 ↗
5. Resistance to oxidation and ablation of SiC coating on graphite prepared by chemical vapor reaction10.1016/j.corsci.2013.05.009 ↗
6. Preparation of a double layer SiC coating and its oxidation resistance at 1773 K10.1016/j.corsci.2014.06.024 ↗
7. Comparison of the oxidation behaviors of SiC coatings on C/C composites prepared by pack cementation and chemical vapor deposition10.1016/j.surfcoat.2016.05.071 ↗
8. Influence of the preparation temperature on the phase, microstructure and anti-oxidation property of a SiC coating for C/C composites10.1016/j.carbon.2004.01.066 ↗
9. The high-temperature oxidation, reduction, and volatilization reactions of silicon and silicon carbide10.1007/BF00613092 ↗
10. Oxidation transitions for SiC part II. Passive‐to‐active transitions10.1111/jace.12104 ↗
11. Oxidation transitions for SiC Part I. Active‐to‐passive transitions10.1111/jace.12108 ↗
12. Oxidation behaviour of plasma-sprayed ZrB2-SiC coatings10.1016/j.ceramint.2018.10.157 ↗
13. Method to improve the oxidation resistance of ZrB2-based ceramics for reusable space systems10.1016/j.jeurceramsoc.2018.01.025 ↗
14. In-situ formation of SiC, ZrB2-SiC and ZrB2-SiC-B4C-YAG coatings for high temperature oxidation protection of C/C composites10.1016/j.corsci.2018.07.002 ↗
15. UHTCs: ultra-high temperature ceramic materials for extreme environment applications10.1149/2.F04074IF ↗
16. Microstructure and oxidation behavior of C/C–ZrB2–SiC composites coated with SiC coating at high temperature10.1016/j.corsci.2015.08.015 ↗
17. Self-healing ZrB2–SiO2 oxidation resistance coating for SiC coated carbon/carbon composites10.1016/j.corsci.2016.04.040 ↗
18. Oxidation mechanism and resistance of ZrB2–SiC composites10.1016/j.corsci.2009.07.005 ↗
19. Processing and properties of ultra-high temperature ceramics for space applications10.1016/j.msea.2007.08.054 ↗
20. Long-term ablation behavior and mechanisms of 2D-Cf/ZrB2-SiC composites at temperatures up to 2400◦C10.1016/j.corsci.2020.108967 ↗
21. A SiC/ZrB2–SiC/SiC oxidation resistance multilayer coating for carbon/carbon composites10.1016/j.corsci.2011.12.023 ↗
22. Oxidation and ablation resistance of ZrB2–SiC–Si/B-modified SiC coating for carbon/carbon composites10.1016/j.corsci.2012.10.041 ↗
23. Inhomogeneous oxidation of ZrB2-SiC ultra-high-temperature ceramic particulate composites and its mitigation10.1016/j.actamat.2017.02.076 ↗
24. ZrSiO4oxidation protective coating for SiC-coated carbon/carbon composites prepared by supersonic plasma spraying10.1007/s11666-013-9912-0 ↗
25. bAblation behavior of three-dimensional Cf/SiC-ZrC-ZrB2 composites prepared by a joint process of sol-gel and reactive melt infiltration10.1016/j.corsci.2018.02.011 ↗
26. Multi-cycle and long-term ablation behavior of Cf/ZrB2-SiC composites at 2500˚C10.1016/j.corsci.2021.109385 ↗
27. The ablation behavior of ZrB2-SiC coating prepared by shrouded plasma spray on SiC-coated graphite10.1016/j.jallcom.2018.01.091 ↗
28. Ablation mechanism of ZrB2-SiC coating for SiC-coated graphite under an oxyacetylene flame10.1016/j.surfcoat.2018.07.031 ↗
29. ZrB2-SiC as a protective coating for C/SiC composites: Effect of high temperature oxidation on thermal shock property and protection mechanism10.1016/j.jascer.2016.02.001 ↗
30. Oxidation behavior of C/C composites with SiC/ZrSiO4–SiO2 coating10.1016/S1003-6326(17)60045-1 ↗
31. Plasma spray deposition and high temperature characterization of ZrB2–SiC protective coatings10.1016/S0257-8972(02)00058-0 ↗
32. Ablation resistance of ZrB2–SiC coating prepared by supersonic atmosphere plasma spraying for SiC-coated carbon/carbon composites10.1016/j.ceramint.2014.06.064 ↗
33. Preparation of oxidation protective ZrB2–SiC coating by in-situ reaction method on SiC-coated carbon/carbon composites10.1016/j.surfcoat.2014.03.017 ↗
34. ZrB2–SiC gradient oxidation protective coating for carbon/carbon composites10.1016/j.ceramint.2013.12.055 ↗
35. ZrB2–SiC coating to protect carbon/carbon composites against ablation10.1016/j.surfcoat.2013.03.027 ↗
36. Thermal cycling and oxidation resistance of B modified ZrB2–SiC coatings on SiC coated graphite10.1016/j.surfcoat.2015.09.027 ↗
37. Oxidation protective ZrB2–SiC coatings with ferrocene addition on SiC coated graphite10.1016/j.ceramint.2015.10.072 ↗
38. (ZrB2–SiC)/SiC oxidation protective coatings for graphite materials10.1016/j.ceramint.2015.01.149 ↗
39. Oxidation resistant zirconium diboride–silicon carbide coatings for silicon carbide coated graphite materials10.1016/j.jallcom.2014.12.117 ↗
40. In-situ synthesis of SiC-ZrB2 coating by a novel pack cementation technique to protect graphite against oxidation10.1016/j.jallcom.2016.08.112 ↗
41. Oxidation resistance of a SiC–ZrB2coating prepared by a novel pack cementation on SiC-coated graphite10.1007/s10853-016-0457-8 ↗
42. Modeling of residual stresses in a plasma-sprayed zirconia alumina functionally graded-thermal barrier coating10.1016/S0040-6090(03)00427-9 ↗
43. Elastic constants of yttria (Y2O3) monocrystals to high temperatures10.1063/1.1369395 ↗
44. Elastic moduli of transparent yttria10.1111/j.1151-2916.1999.tb01733.x ↗
45. A mechanistic study of oxidation-induced degradation in a plasma-sprayed thermal barrier coating system. Part II: life Prediction Model10.1016/S1359-6454(01)00061-1 ↗
46. Lifetime improvement of EB-PVD 7YSZ TBCs by doping of Hf or Zr in NiCoCrAlY bond coats10.1016/j.corsci.2020.109205 ↗
47. Stress among the APS-prepared TBCs: testing and analysis
48. Modeling of residual stresses variation with thermal cycling in thermal barrier coatings10.1016/j.mechmat.2006.01.002 ↗
49. Correlation of splat morphologies with porosity and residual stress in plasma-sprayed YSZ coatings10.1016/j.surfcoat.2016.12.061 ↗
50. A theoretical model for predicting residual stress generation in fabrication process of double-ceramic-layer thermal barrier coating system10.1371/journal.pone.0169738 ↗
51. Sintering resistance of suspension plasma sprayed 7YSZ TBC underisothermal and cyclic oxidation10.1016/j.jeurceramsoc.2019.12.046 ↗
52. High temperature anti-oxidation behavior of in situ and ex situ nanostructured C/SiC/ZrB2-SiC gradient coatings: Thermodynamical evolution, microstructural characterization, and residual stress analysis10.1111/ijac.13017 ↗