journal article·2019-09Open access

Influence of KCl and HCl on a laser clad FeCrAl alloy: In-Situ SEM and controlled environment High temperature corrosion

L. Reddy, M. Sattari, C.J. Davis, P.H. Shipway, M. Halvarsson, T. Hussain

Corrosion Science· Volume 158

Abstract

This study investigated the effects of HCl and KCl on a laser-clad FeCrAl coating at 450 °C in an in-situ ESEM followed by a furnace exposure. In all in-situ TEM cross-sections, three major phases were identified: an iron rich oxide, an iron-chromium mixed oxide and an aluminium enriched layer. HCl allowed chlorine based corrosion to occur which suggests interaction from its gas phase. EDX of the regions around KCl crystals showed a decrease in chromium which is an indication of chlorine selectively removing chromium. Moreover, the mass gain in HCl with KCl was significantly lower than that observed in air with KCl.
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Research context

OpenAlex topics: High-Temperature Coating Behaviors · High Temperature Alloys and Creep · Metallurgical Processes and Thermodynamics

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