journal article·2020-06

Thermomechanical effects during impact testing of WC/Co composite material

Eligiusz Postek, Tomasz Sadowski

Publisher page

Abstract

Abstract WC/Co metal-matrix ceramic composites (MMCs) are used for manufacturing cutting and drilling tools, surgical tools, mill inserts, jet engines, and other high-responsibility structures. The combination of a phase of hard wolfram carbide (WC) grains with a metallic ductile interface of cobalt (Co) yields a complex microstructure with significantly different mechanical properties of the phases. The aim of this study is to investigate the thermomechanical behavior of the MMC polycrystalline material with ductile binders under impact conditions. An adiabatic and coupled thermomechanical analysis of the WC/Co composite under impact loading is performed using FEM. The heat conduction is considered in the analysis in order to capture heat transfer in the polycrystalline structure, i.e. between the grains and the grain boundaries (GBs). The Johnson-Cook yield function is used in the constitutive model of the ductile Co interface, while the WC phase is linear elastic. The motivation comes from the observation that the heat conductivity effect is often omitted, even in recent papers **[75]. Significant differences between temperatures and plastic strains in the adiabatic and coupled solutions are observed, which leads to the main conclusion that the adiabatic solution should not be used for assessing the impact response of the composite material.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced materials and composites · High-Velocity Impact and Material Behavior · Tunneling and Rock Mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (88)

Show source-provided references
1. Carter · 2013
2. Somiya · 2013
3. Fett · 1999
4. Rice · 1998
5. Wunderlich · 2010
6. Winter · 2002
7. Koch · 2007
8. Ceramics matrix composites reinforced with metal nanoparticles
9. 2008 · 440
10. Prediction of the mechanical response of polycrystalline ceramics containing metallic intergranular layers under uniaxial tension10.1016/j.commatsci.2004.10.005 ↗
11. A new model for the time-dependent of polycrystalline ceramic materials with metallic inter-granular layers under tension10.1016/j.msea.2006.03.004 ↗
12. Stress distribution due to discontinuities in polycrystalline ceramics containing metallic inter-granular layers10.1016/j.commatsci.2006.03.022 ↗
13. Deformation and damage in Al/Al2O310.1016/j.commatsci.2003.08.034 ↗
14. The strength of ceramics bonded with metals10.1016/0001-6160(88)90304-5 ↗
15. The strength and fracture of alumina bonded with alluminium alloys10.1016/0001-6160(89)90077-1 ↗
16. Microstructure of the binder phase in a TiC-Mo2C-Ni cermet10.1016/S0968-4328(00)00077-9 ↗
17. Experimental study of the mechanics of fracture in WC-Co alloys10.1007/BF02647199 ↗
18. On the fracture toughness of cemented carbides10.1016/0001-6160(88)90143-5 ↗
19. Fracture toughness of two phase WC-Co cermets10.1016/0956-7151(94)90057-4 ↗
20. Suresh · 1998
21. Estimation of the crack length after thermal shock in FGM strip10.1023/B:FRAC.0000035087.34082.88 ↗
22. Computational simulations of thermal shock cracking by the virtual crack closure technique in a functionally graded plate10.1016/j.commatsci.2015.08.038 ↗
23. Thermal analysis of layered FGM cylindrical plates subjected to sudden cooling process at one side – comparison of two applied methods for problem solution10.1016/j.commatsci.2008.07.011 ↗
24. Thermal shock response of FGM cylindrical plates with various grading patterns10.1016/j.commatsci.2007.07.051 ↗
25. Mechanical behaviour of sandwich composite beams made of foams and functionally graded materials10.1016/j.ijsolstr.2012.10.011 ↗
26. Gross · 2006
27. 2008
28. Schmauder · 2009
29. Modelling of semi-brittle MgO ceramics behavior under compression10.1016/0167-6636(94)90002-7 ↗
30. Multiscale modelling of two-phase ceramic matrix composites10.1016/j.commatsci.2010.04.011 ↗
31. Gradual degradation in two-phase ceramic composites under compression10.1016/j.commatsci.2012.01.034 ↗
32. Geometric micromechanical modelling of structure changes, fracture and grain boundary layers in polycrystals10.1142/S2424913018400015 ↗
33. Cracking of two-phase ceramics under uniaxial compression deformation
34. Sadowski T, Craciun E, Marsavina L. Brittle behavior of ceramic matrix composites made of 2 different phases. AIP Conference Proceedings 2018;1932, 030036 (doi: 10.1063/1.5024186).10.1063/1.5024186 ↗
35. Challenges in computational materials science: Multiple scales, multi-physics and evolving discontinuities10.1016/j.commatsci.2007.07.022 ↗
36. Ghosh · 2011
37. 2014
38. Brittle fracture in polycrystalline microstructures with the extended finite element method10.1002/nme.653 ↗
39. Dynamic compressibility, shear strength, and fracture behaviour of ceramic microstructures predicted from mesoscale models10.1063/1.3686456 ↗
40. A grain level model for the study of failure initiation and evolution in polycrystalline brittle materials. Part I: theory and numerical implementation10.1016/S0167-6636(02)00285-5 ↗
41. A grain level model for the study of failure initiation and evolution in polycrystalline brittle materials. Part II: numerical examples10.1016/S0167-6636(02)00287-9 ↗
42. A boundary cohesive grain element formulation for modelling intergranular microfracture in polycrystalline brittle materials10.1002/nme.1831 ↗
43. Numerical modelling of two-phase ceramic composite response under uniaxial loading10.1016/j.compstruct.2016.02.022 ↗
44. Phase field modeling of directional fracture in anisotropic polycrystals10.1016/j.commatsci.2014.11.009 ↗
45. Simultaneous enhancement of toughness, ductility, and strength of nanocrystalline ceramics at high strain rates10.1063/1.2736652 ↗
46. An elementary theory for the Taylor bar impact test10.1016/S0734-743X(97)00036-5 ↗
47. An experimental and analytical study of the Taylor bar impact test10.1016/0734-743X(94)80025-5 ↗
48. On the coupled thermomechanical treatment of necking problems via finite element methods10.1002/nme.1620330413 ↗
49. Computational coupled non-associative thermo-plasticity
50. Staggered transient analysis procedures for coupled dynamic systems10.1016/0045-7825(80)90040-7 ↗
51. Vaz · 1996
52. Służalec · 1992
53. Influence of initial stresses on the cast behavior during squeeze forming processes
54. Finite element modeling of the squeeze casting process
55. Application of explicit FE codes to simulation of sheet and bulk metal forming processes10.1016/S0924-0136(98)00169-1 ↗
56. Advances in FE explicit formulation for simulation of metalforming processes10.1016/S0924-0136(01)00894-9 ↗
57. Assessing the influence of porosity in the deformation of metal-ceramic composites10.1163/092764410X554049 ↗
58. A micromechanical constitutive modelling of WC hardmetals using finite-element and uniform models10.1016/j.mechmat.2016.11.007 ↗
59. Modelling of microcracks initiation and evolution along interfaces of the WC/Co composite by the finite element method10.1016/j.commatsci.2013.11.045 ↗
60. Modelling of the damage process of interfaces inside the WC/Co composite microstructure: 2-D versus 3-D modelling technique10.1016/j.compstruct.2016.09.062 ↗
61. Heat transfer and stress concentrations in a two-phase polycrystalline composite structure10.1002/mawe.201300155 ↗
62. Description of non-stationary heat transfer in two-phase polycrystalline metal-ceramic composites10.12693/APhysPolA.128.624 ↗
63. Qualitative comparison of dynamic compressive pressure load and impact of WC/Co composite10.1016/j.ijrmhm.2018.07.009 ↗
64. Distributed microcracking process of WC/Co cermet under dynamic impulse compressive loading10.1016/j.compstruct.2018.04.014 ↗
65. Dynamic pulse sensitivity of WC/Co composite10.1016/j.compstruct.2017.10.092 ↗
66. Impact model of WC/Co composite10.1016/j.compstruct.2019.01.084 ↗
67. Estimation of R-curve in WC/Co cermet by CT test
68. Camanhi PP, Davila CG. Mixed-mode decohesion finite elements for the simulation of delamination in composite materials. NASA/TM-2002-211737; 2002 ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20020053651.pdf (accessed 10 March 2018).
69. Cohesive zone simulations of crack growth along a rough interface between two elastic-plastic solids10.1016/j.engfracmech.2007.11.007 ↗
70. Microstructure and property based statistically equivalent RVEs for intragranular γ-γ′ microstructures of Ni-based superalloys10.1016/j.actamat.2018.07.034 ↗
71. Sensitivity to material contrast in homogenization of random particle composites as micropolar continua10.1016/j.compositesb.2017.10.017 ↗
72. Scale-dependent homogenization of random composites as micropolar continua10.1016/j.euromechsol.2014.08.010 ↗
73. Particulate random composites homogenized as micropolar materials10.1007/s11012-014-0031-x ↗
74. Statistics informed boundary conditions for statistically equivalent representative volume elements of clustered composite microstructures10.1080/15376494.2017.1330980 ↗
75. Numerical simulation of Taylor impact tests10.1016/j.ijplas.2007.01.012 ↗
76. The latent energy remaining in a metal after cold working10.1098/rspa.1934.0004 ↗
77. Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures10.1016/0013-7944(85)90052-9 ↗
78. Johnson-Cook parameter evaluation from ballistic impact data via iterative FEM modelling10.1016/j.ijimpeng.2017.10.012 ↗
79. Experimental study of the mechanics of fracture in WC/Co alloys10.1007/BF02647199 ↗
80. Observation and simulation of motion and deformation for impact-loaded cylinders10.1063/1.4971643 ↗
81. Abaqus 6.13. User’s Manual. (access 15th June 2019).
82. http://www.mscsoftware.com/product/patran (access 15th June 2019).
83. http://www.gidhome.com/ (access 15th June 2019).
84. Considerations on mixed initial-boundary value problems for micropolar porous bodies
85. Abaqus 6.11 Theory Manual. Dassault Systèmes Simulia Corp., Providence, RI, USA.
86. Micromechanical modelling of cohesive thermoelastic steady-state and transient cracking in polycrystalline materials10.1002/nme.5997 ↗
87. Modelling functionally graded materials in heat transfer and thermal stress analysis by means of graded finite elements10.1016/j.apm.2017.01.005 ↗
88. Effective properties for sandwich plates with aluminium foil honeycomb core and polymer foam filling – Static and dynamic response10.1016/j.commatsci.2010.04.014 ↗