journal article·2017-05

In process monitoring of cutting temperature during the drilling of FRP laminate

L. Sorrentino, S. Turchetta, C. Bellini

Publisher page

Abstract

Abstract Drilling is the most important machining operation applicable to polymeric composite materials since it is essential for mechanical coupling of parts. Drilling process provokes several issues, including localized thermal shock, caused by the presence of abrasive and extremely hard fibres and the low thermal conductivity of composite, which restricts the heat dissipation. Such dangerous issue can be evaluated by examining the process temperature, whose value depends on cutting parameters. Therefore, monitoring of process temperature is indispensable to obtain useful information for machining optimization. In this work the influence of cutting parameters was analysed, measuring the temperature during drilling on tool and in the laminate for both CFRP and GFRP. Temperature trends as a function of cutting speed and feed rate were obtained and dangerous values of cutting parameters were identified. Finally, a preliminary numerical model was developed to simulate the temperature rising in the material during drilling.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced machining processes and optimization · Advanced Machining and Optimization Techniques · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (28)

Show source-provided references
1. Fibre reinforced composites in aircraft construction10.1016/j.paerosci.2005.02.004 ↗
2. Mechanical testing of polymeric composites for aircraft applications: standards, requirements and limitations10.1007/978-3-319-03749-3_17 ↗
3. Optimisation of the rivet joints of the CFRP composite material and aluminium alloy
4. Machining of composite materials10.1016/S0007-8506(07)61703-X ↗
5. Drilling of fiber reinforced plastics: a review10.1016/j.jmatprotec.2006.11.146 ↗
6. Capello E, Langella A, Nele L, Paoletti A, Santo L, Tagliaferri V. Drilling polymeric matrix composites; 2008. http://dx.doi.org/10.1007/978-1-84800-213-5_6.10.1007/978-1-84800-213-5_6 ↗
7. A review of mechanical drilling for composite laminates10.1016/j.compstruct.2011.11.024 ↗
8. Flexural and interlaminar shear strength properties of carbon fibre/epoxy composites cured thermally and with microwave radiation10.1016/S1359-835X(02)00031-3 ↗
9. Effect of curing overheating on interlaminar shear strength and its modelling in thick FRP laminates10.1007/s00170-016-8613-5 ↗
10. A new methodology to evaluate the influence of curing overheating on the mechanical properties of thick FRP laminates10.1016/j.compositesb.2016.10.064 ↗
11. Neural network approach for estimating the residual tensile strength after drilling in uni-directional glass fiber reinforced plastic laminates10.1016/j.matdes.2010.01.011 ↗
12. Temperature measurement of cutting tool and machined surface layer in milling of CFRP10.1016/j.ijmachtools.2013.03.009 ↗
13. Wong TL, Wu SM, Croy GM. An analysis of delamination in drilling composite materials. In: 14th Natl. SAMPE technol. conf. Atlanta, GA, USA; 1982. p. 383–471.
14. A neural network thrust force controller to minimize delamination during drilling of graphite-epoxy laminates10.1016/0890-6955(96)00013-2 ↗
15. Jahanmir · 1999
16. Influence of cutting parameters on thrust force, drilling torque and delamination during drilling of carbon fibre reinforced composites
17. A torque and thrust prediction model for drilling of composite materials10.1016/S1359-835X(04)00177-0 ↗
18. Critical thrust force predictions during drilling: analytical modeling and X-ray tomography quantification10.1016/j.compstruct.2016.07.015 ↗
19. Study of drilling of composite material and aluminium stack10.1016/j.compstruct.2009.10.010 ↗
20. Experimental and numerical analysis on drilling of carbon fibre reinforced plastic and aluminium stacks10.1016/j.compstruct.2016.02.084 ↗
21. An integrated telemetric thermocouple sensor for process monitoring of CFRP milling operations10.1016/j.procir.2012.04.080 ↗
22. An investigation of workpiece temperature variation of helical milling for carbon fiber reinforced plastics (CFRP)10.1016/j.ijmachtools.2014.06.008 ↗
23. Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates10.1016/S0890-6955(96)00095-8 ↗
24. In-process force and temperature monitoring while drilling composites
25. Milling machining of CFRPs: a model to simulate and forecast the cutting forces in time domain10.21817/ijet/2016/v8i5/160805402 ↗
26. Analysis of thermal damage in FRP drilling10.1016/j.proeng.2016.11.689 ↗
27. Validation of a methodology for cure process optimization of thick composite laminates10.1080/03602559.2015.1050513 ↗
28. A new class of thin composite parts for small batch productions10.1177/096369351402300502 ↗