journal article·2012-03

A review of mechanical drilling for composite laminates

DeFu Liu, YongJun Tang, W.L. Cong

Composite Structures· Volume 94· Issue 4
Publisher page

Abstract

Abstract Composite laminates (CFRP, GFRP, and fiber metal composite laminates) are attractive for many applications (such as aerospace and aircraft structural components) due to their superior properties. Usually, mechanical drilling operation is an important final machining process for components made of composite laminates. However, composite laminates are regarded as hard-to-machine materials, which results in low drilling efficiency and undesirable drilling-induced delamination. Therefore, it is desirable to improve the cost-effectiveness of currently-available drilling processes and to develop more advanced drilling processes for composite laminates. Such improvement and development will benefit from a comprehensive literature review on drilling of composite laminates. This review paper summarizes an up-to-date progress in mechanical drilling of composite laminates reported in the literature. It covers drilling operations (including conventional drilling, grinding drilling, vibration-assisted twist drilling, and high speed drilling), drill bit geometry and materials, drilling-induced delamination and its suppressing approaches, thrust force, and tool wear. It is intended to help readers to obtain a comprehensive view on mechanical drilling of composite laminates.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced machining processes and optimization · Advanced Machining and Optimization Techniques · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. Fibre reinforced composite in aircraft construction10.1016/j.paerosci.2005.02.004 ↗
2. Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up10.1016/S0266-3538(03)00253-7 ↗
3. A review: fibre metal laminates, background, bonding types and applied test methods10.1016/j.matdes.2011.03.011 ↗
4. Optimisation of rivet joints of CFRP composite material and aluminium alloy
5. Machining of composite materials10.1016/S0007-8506(07)61703-X ↗
6. Drilling of fiber reinforced plastics: a review10.1016/j.jmatprotec.2006.11.146 ↗
7. Neural network approach for estimate the residual tensile strength after drilling in uni-directional glass fiber reinforced plastic laminates10.1016/j.matdes.2010.01.011 ↗
8. Wong TL, Wu SM, Croy GM. An analysis of delamination in drilling composite materials. In: 14th National SAMPE technology conference. Atlanta, GA, USA; 1982. p. 471–383.
9. A neural network thrust force controller to minimize delamination during drilling of graphite-epoxy laminates10.1016/0890-6955(96)00013-2 ↗
10. The path towards delamination-free drilling of composite materials10.1016/j.jmatprotec.2005.06.039 ↗
11. Gay · 2003
12. Study on drilling characteristic and mechanical properties of CFRP composites10.1007/s10338-008-0844-z ↗
13. Delamination-free and high efficiency drilling of carbon fiber reinforced plastics10.1177/002199839502901503 ↗
14. On the machining of fiber reinforced plastic (FRP) composite laminates10.1016/0890-6955(95)93039-9 ↗
15. Drilling carbon fiber-reinforced composite material at high speed10.1016/0043-1648(95)06831-7 ↗
16. Some experimental investigation in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates10.1016/S0890-6955(96)00095-8 ↗
17. Experimental analysis of drilling damage in thin carbon/epoxy plate using special drills10.1016/S1359-835X(00)00069-5 ↗
18. Murphy C, Byrne G, Gilchrist MD. The performance of coated tungsten carbide drills when machining carbon fibre-reinforced epoxy composite materials. In: Proceedings of the institution of mechanical engineers. Part B: journal of engineering manufacture, vol. 216; 2002. p. 143–52.10.1243/0954405021519735 ↗
19. Study on vibration drilling of fiber reinforced plastics with hybrid variation parameters method10.1016/S1359-835X(02)00207-5 ↗
20. Investigation on thrust in vibration drilling of drilling of fiber-reinforced plastics10.1016/j.jmatprotec.2003.12.019 ↗
21. Experiment-calculation comparison of the cutting conditions representative of the long fiber composite drilling phase10.1016/j.compscitech.2004.09.028 ↗
22. Multi-objective optimization of cutting parameters for drilling laminate composite materials by using genetic algorithms10.1016/j.compscitech.2006.05.003 ↗
23. Numerical simulation of the drilling process on carbon/epoxy composite laminates10.1016/j.compositesa.2005.08.013 ↗
24. Numerical prediction of delamination onset in carbon/epoxy composites drilling10.1016/j.engfracmech.2007.03.009 ↗
25. Drilling tool geometry evaluation for reinforced composite laminates10.1016/j.compstruct.2009.10.035 ↗
26. Micro-mechanical modeling of machining of FRP composites – cutting force analysis10.1016/j.compscitech.2006.08.010 ↗
27. Numerical prediction of the thrust force responsible of delamination during the drilling of the long-fibre composite structures10.1016/j.compositesa.2006.07.009 ↗
28. Characterization of the dry high speed drilling process of woven composites using machinability maps approach10.1016/j.cirp.2009.03.100 ↗
29. Wear mechanisms and tool life management of WC-Co drill during dry high speed drilling of woven carbon fibre composites10.1016/j.wear.2009.01.031 ↗
30. Effect of laminate configuration and feed rate on cutting performance when drilling holes in carbon fibre reinforced plastic composites10.1016/j.jmatprotec.2010.02.011 ↗
31. An analytical method for predicting cutting forces in orthogonal machining of unidirectional composites10.1016/j.compscitech.2010.09.005 ↗
32. Modeling and tool wear in drilling of CFRP10.1016/j.ijmachtools.2009.10.004 ↗
33. Prediction of cutting forces in helical end milling fiber reinforced polymers10.1016/j.ijmachtools.2010.06.005 ↗
34. Analytical models of composite material drilling10.1007/s00170-010-2773-5 ↗
35. Drilling carbon fiber reinforced plastics manufactured by autoclave – experimental and statistical study10.1016/S0261-3069(03)00062-1 ↗
36. Study of delamination in drilling carbon fiber reinforced plastic (CFRP) using design experiments10.1016/S0263-8223(02)00257-X ↗
37. Damage and dimensional precision on milling carbon fiber-reinforced plastics using design experiments10.1016/j.jmatprotec.2004.06.003 ↗
38. A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates10.1016/j.compscitech.2006.10.009 ↗
39. The effect of chisel length and associated pilot hole on delamination when drilling composite materials10.1016/S0890-6955(03)00127-5 ↗
40. Taguchi analysis of delamination associated with various drill bits in drilling of composite material10.1016/j.ijmachtools.2004.02.019 ↗
41. Computerized tomography and C-Scan for measuring delamination in the drilling of composite materials using various drills10.1016/j.ijmachtools.2005.01.009 ↗
42. Effect of tool wear on delamination in drilling composite materials10.1016/j.ijmecsci.2007.01.001 ↗
43. Parametric study on thrust force of core drill10.1016/j.jmatprotec.2007.04.062 ↗
44. Prediction of thrust force of step drill in drilling composite materials by Taguchi method and radial basis function network10.1007/s00170-006-0808-8 ↗
45. Experimental study of drilling composite materials with step-core drill10.1016/j.matdes.2008.03.022 ↗
46. Effects of special drill bits on drilling-induced delamination of composite materials10.1016/j.ijmachtools.2005.10.004 ↗
47. Analysis of parametric influence on delamination in high-speed drilling of carbon fiber reinforced plastic composites10.1016/j.jmatprotec.2007.10.050 ↗
48. Delamination analysis in high speed drilling of carbon fiber reinforced plastics (CFRP) using artificial neural network model10.1016/j.matdes.2008.03.014 ↗
49. Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates10.1016/j.ijmachtools.2009.08.002 ↗
50. Drill geometry and operating effects when cutting small diameter holes in CFRP10.1016/j.ijmachtools.2009.05.009 ↗
51. Drilling force in high speed drilling carbon fibre reinforced plastics (CFRP) using half core drill10.4028/www.scientific.net/AMR.102-104.729 ↗
52. Experimental analysis of drilling fiber reinforced composites10.1016/j.ijmachtools.2011.08.009 ↗
53. Investigations into the effect of geometry of a trepanning tool on thrust and torque during drilling of GFRP composites10.1016/S0924-0136(98)00416-6 ↗
54. An enhancement of machining performance of GFRP by oscillatory assisted drilling10.1007/s00170-003-1660-8 ↗
55. Effect of workpiece vibration on drilling of GFRP laminates10.1016/S0924-0136(03)00622-8 ↗
56. Workpiece damping and its effect on delamination damage in drilling thin composite laminates10.1016/S0924-0136(03)00812-4 ↗
57. Factors affecting the machinability of GFR/epoxy composites10.1016/S0263-8223(03)00181-8 ↗
58. Drilling-induced damage in uni-directional glass fiber reinforced plastic (UD-GFRP) composite laminates10.1007/s00170-004-2282-5 ↗
59. Drilling of uni-directional glass fiber reinforced plastics: experimental and finite element study10.1016/j.matdes.2007.01.029 ↗
60. Machining of UD-GFRP composites chip formation mechanism10.1016/j.compscitech.2007.01.025 ↗
61. A micro-macro combined approach using FEM for modeling of machining of FRP composites: cutting force analysis10.1016/j.compscitech.2008.07.009 ↗
62. Modeling of chip separation in machining unidirectional FRP composites by stiffness degradation concept10.1016/j.compscitech.2009.01.004 ↗
63. Optimization of cutting parameters on delamination based on Taguchi method during drilling of GFRP composite10.1016/j.eswa.2010.02.023 ↗
64. Delamination in drilling GFR-thermoset composites10.1016/S0263-8223(03)00180-6 ↗
65. Machinability analysis in drilling woven GFR/epoxy composites: part I – effect of machining parameters10.1016/j.compositesa.2009.11.006 ↗
66. Machinability analysis in drilling woven GFR/epoxy composites: part II – effect of drill wear10.1016/j.compositesa.2010.04.011 ↗
67. Evaluation of drilling characteristics of high volume fraction fibre glass reinforced polymeric composite10.1016/j.ijmachtools.2004.09.012 ↗
68. Effect of point geometry and influence on thrust and delamination in drilling of polymeric composites10.1016/j.jmatprotec.2006.03.146 ↗
69. Influence of tool material on dynamics of drilling of GFRP composites10.1007/s00170-005-2581-5 ↗
70. The effect of vibratory drilling on hole quality in polymeric composites10.1016/j.ijmachtools.2005.05.023 ↗
71. Online monitoring of acoustic emission for quality control in drilling of polymeric composites10.1016/j.jmatprotec.2006.03.114 ↗
72. The Effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite10.1016/j.matdes.2007.01.016 ↗
73. Effects of high speed in the drilling of glass fibre reinforced plastic: evaluation of delamination factor10.1016/j.ijmachtools.2007.10.015 ↗
74. Experimental investigations of damage analysis in drilling of woven glass fiber-reinforced plastic composites10.1007/s00170-009-2440-x ↗
75. A study on the drilling of composite and titanium stacks10.1016/S0263-8223(01)00071-X ↗
76. Drilling process optimization for graphite/bismaleimide-titanium alloy stacks10.1016/S0263-8223(03)00137-5 ↗
77. Helical milling of CFRP–titanium layer compounds10.1016/j.cirpj.2008.09.009 ↗
78. Tool wear in drilling of composite/titanium stacks using carbide and polycrystalline diamond tools10.1016/j.wear.2011.05.038 ↗
79. Drilling of multi-layer composite materials consisting of carbon fiber reinforced plastics (CFRP), titanium and aluminum alloys10.1016/S0007-8506(07)61472-3 ↗
80. Critical thrust at propagation of delamination zone due to drilling of FRP/metallic strips10.1016/j.compstruct.2004.06.013 ↗
81. Dry drilling of fiber metal laminates CF/AA2024: a preliminary study
82. Study of drilling of composite material and aluminium stack10.1016/j.compstruct.2009.10.010 ↗
83. Drilling of composites and resulting surface integrity10.1016/j.cirp.2011.03.077 ↗
84. Drilling of titanium/CFRP/aluminium stacks10.4028/www.scientific.net/KEM.447-448.624 ↗
85. Hole quality assessment following drilling of metallic-composite stacks10.1016/j.ijmachtools.2011.04.007 ↗
86. Fiber metal laminates: an advanced material for future aircraft10.1016/S0924-0136(96)02652-0 ↗
87. A review on the development and properties of continuous fiber/epoxy/aluminum hybrid composites for aircraft structures10.1590/S1516-14392006000300002 ↗
88. Design and test of multi-tooth tool for CFRP milling10.1177/0021998309345354 ↗
89. New development of extra large composite aircraft components application technology – advance of aircraft manufacture technology
90. Pulsed Nd:YAG laser cutting of carbon fibre composite materials10.1016/S0007-8506(07)61030-0 ↗
91. Un-conventional machining of composite materials10.1016/0924-0136(94)01650-P ↗
92. Parametric studies on pulsed Nd:YAG laser cutting of carbon fibre reinforced plastic composites10.1016/S0924-0136(99)00011-4 ↗
93. Analysis and prediction and laser cutting parameters of fibre reinforced plastics (FRP) composite materials10.1016/S0890-6955(01)00090-6 ↗
94. Fibre swelling during laser drilling of carbon fibre composites10.1016/j.optlaseng.2005.10.008 ↗
95. Investigations on the thermal effect caused by laser cutting with respect to static strength of CFRP10.1016/j.ijmachtools.2008.04.007 ↗
96. Study cutting fiber-reinforced composites by using abrasive water-jet with cutting head oscillation10.1016/S0263-8223(02)00097-1 ↗
97. A study of delamination on graphite/epoxy composites in abrasive water jet machining10.1016/j.compositesa.2008.04.001 ↗
98. A study of abrasive water jet machining process on glass/epoxy composite laminate10.1016/j.jmatprotec.2009.08.011 ↗
99. Electrical discharge machining of carbon fibre composite materials10.1016/0890-6955(90)90138-9 ↗
100. An approach for development of damage-free drilling of carbon fiber reinforced thermosets10.1016/S0890-6955(01)00035-9 ↗