Effect of low temperature on the mechanical properties and failure characteristics of an infused non-crimp fabric glass fiber-reinforced reactive thermoplastic

Fiber-reinforced reactive thermoplastic composites have emerged as promising candidates for primary load-bearing structures such as wind turbine blades, where extremely low service temperatures place significant demands on structural integrity. While the effect of low temperature on the behaviour of epoxy-based composites has been previously studied, analogous investigations of reactive thermoplastic composites and comparisons between material systems remain limited. In this work, the mechanical performance and failure characteristics of vacuum-infused unidirectional non-crimp glass fiber/reactive thermoplastic composites (NCF-GF/acrylic) were investigated and compared with epoxy-based counterparts (NCF-GF/epoxy) at room and low temperatures (i.e., −50 °C) under different tensile and shear loading modes. Both materials exhibited nearly linear elastic longitudinal tensile behaivour, with strength increasing 8–9 % and failure characterized by greater tow splitting crack density at low temperature (LT). Both materials also showed a pronounced nonlinear transverse tensile response, with strain at failure increasing by approximately 50 % at LT, mainly due to an increased density of tow cracks. The NCF-GF/acrylic exhibited increased supporting fiber yarn splitting/breakage and reduced fiber tow bridging at LT, distinct from NCF-GF/epoxy. Both materials exhibited a notable reduction in nonlinear shear response, accompanied by increases in shear strength and modulus of approximately 24 % and 51 % for the NCF-GF/acrylic and 45 % and 35 % for the NCF-GF/epoxy, respectively, with the NCF-GF/acrylic once again transitioning from ductile to brittle failure. This study provides the first understandings into the LT behaviour of reactive thermoplastic-based composites under various loading modes, offering guidance for optimizing performance in extreme environments. • Non-crimp fabric glass fiber reactive thermoplastic composite fabricated by resin infusion process. • Low-temperature deformation response and failure characteristics benchmarked against equivalent epoxy-based composite. • Enhanced fiber tow splitting at low temperature preceded longitudinal tensile failure. • Low-temp. transverse failure characterized by notable supporting fiber pull-out, contributing to higher failure strain. • TP- and epoxy-based materials exhibit similar tensile/shear response, but distinct failure mechanisms and low temp. effects.