journal article·2017-04

In situ fabrication of copper electrodes on carbon-fiber-reinforced polymer (CFRP) for damage monitoring by printing and flash light sintering

Sung-Jun Joo, Myeong-Hyeon Yu, Eun-Beom Jeon, Hak-Sung Kim

Publisher page

Abstract

Abstract The electrical resistance change method (ERCM) is a promising method for structural health monitoring (SHM) of composites. In this work, copper (Cu) nano-ink was printed and successfully sintered on carbon-fiber-reinforced polymer (CFRP) substrate for damage sensing via a flash light sintering method. Before printing, surface-polished CFRP substrate was flash light treated to remove remnant epoxy between carbon fibers. Then, Cu nano-ink was formulated and printed on the CFRP substrate, and the printed Cu nano-ink patterns were sintered within a few milliseconds using a range of flash light irradiation energies. A two-step flash light sintering method to reduce contact resistance between the Cu electrode and CFRP interface was further investigated. Fabricated Cu electrodes were characterized using scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). Using a two-step sintering approach, we fabricated Cu electrodes on CFRP with low contact resistance (0.93 Ω), high durability, and no mechanical degradation of CFRP substrate.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Smart Materials for Construction · Advanced Sensor and Energy Harvesting Materials · Conducting polymers and applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (34)

Show source-provided references
1. Out-of-plane tensile modulus of CFRP laminates by 3-point bending test10.1080/09243046.2014.960145 ↗
2. In situ damage sensing in the glass fabric reinforced epoxy composites containing CNT–Al2O3 hybrids10.1016/j.compscitech.2014.05.005 ↗
3. Residual stresses created during curing of a polymer matrix composite using a viscoelastic model10.1016/j.compscitech.2016.05.002 ↗
4. Improvement of carbon black based polymer composite electrical conductivity with additions of MWCNT10.1016/j.compscitech.2016.03.032 ↗
5. Improved fracture toughness and integrated damage sensing capability by spray coated CNTs on carbon fibre prepreg10.1016/j.compositesa.2014.11.029 ↗
6. Strain and damage monitoring in carbon-nanotube-based composite under cyclic strain10.1016/j.compositesa.2015.01.001 ↗
7. Damage mapping of GFRP via electrical resistance measurements using nanocomposite epoxy matrix systems10.1016/j.compositesb.2013.09.049 ↗
8. Electrical characterization and modeling of carbon nanotube and carbon fiber self-sensing composites for enhanced sensing of microcracks10.1016/j.mtcomm.2015.01.009 ↗
9. Damage monitoring of CFRP stiffened panels under compressive load using FBG sensors10.1016/j.compstruct.2011.02.020 ↗
10. Wireless impedance sensor nodes for functions of structural damage identification and sensor self-diagnosis10.1088/0964-1726/18/5/055001 ↗
11. A comparison of multi-scale 3D X-ray tomographic inspection techniques for assessing carbon fibre composite impact damage10.1016/j.compscitech.2012.12.006 ↗
12. Comparison and analysis of Acoustography with other NDE techniques for foreign object inclusion detection in graphite epoxy composites10.1016/j.compositesb.2015.03.048 ↗
13. Nondestructive evaluation of hidden multi-delamination in a glass-fiber-reinforced plastic composite using terahertz spectroscopy10.1016/j.compstruct.2015.09.055 ↗
14. In situ detection of damage in CFRP laminates by electrical resistance measurements10.1016/S0266-3538(98)00132-8 ↗
15. Flexural fatigue performance and electrical resistance response of carbon nanotube-based polymer composites at cryogenic temperatures10.1016/j.cryogenics.2013.12.004 ↗
16. Strain sensing in polymer/carbon nanotube composites by electrical resistance measurement10.1016/j.compositesb.2014.08.027 ↗
17. Investigation of temperature dependency of electrical resistance changes for structural management of graphite/polymer composite10.1177/0021998311416683 ↗
18. Towards practical application of electrical resistance change measurement for damage monitoring using an addressable conducting network10.1177/1475921711424519 ↗
19. Resistance heating for self-healing composites10.1177/0021998306069876 ↗
20. Towards development of a self-healing composite using a mendable polymer and resistive heating10.1177/0021998308097280 ↗
21. Copper pastes using bimodal particles for flexible printed electronics10.1007/s10853-015-9498-7 ↗
22. Low thermal budget photonic processing of highly conductive Cu interconnects based on CuO nanoinks: potential for flexible printed electronics10.1021/acsami.5b12156 ↗
23. One-step preparation of silver hexagonal microsheets as electrically conductive adhesive fillers for printed electronics10.1021/acsami.5b03571 ↗
24. Metal-based inkjet inks for printed electronics10.2174/1874183501104010019 ↗
25. Robust Ag nanoplate ink for flexible electronics packaging10.1039/C5NR00312A ↗
26. An investigation of contact resistance between carbon fiber/epoxy composite laminate and printed silver electrode for damage monitoring10.1016/j.compositesa.2014.08.002 ↗
27. Instant electrode fabrication on carbon-fiber-reinforced plastic structures using metal nano-ink via flash light sintering for smart sensing10.1016/j.compositesb.2015.02.012 ↗
28. Copper nanoparticles: aqueous phase synthesis and conductive films fabrication at low sintering temperature10.1021/am400480k ↗
29. Reactive sintering of copper nanoparticles using intense pulsed light for printed electronics10.1007/s11664-010-1384-0 ↗
30. All-photonic drying and sintering process via flash white light combined with deep-UV and near-infrared irradiation for highly conductive copper nano-ink
31. A highly reliable copper nanowire/nanoparticle ink pattern with high conductivity on flexible substrate prepared via a flash light-sintering technique10.1021/am506765p ↗
32. Two-step flash light sintering process for enhanced adhesion between copper complex ion/silane ink and a flexible substrate10.1016/j.tsf.2016.02.033 ↗
33. The effect of poly (N-vinylpyrrolidone) molecular weight on flash light sintering of copper nanopaste10.1016/j.tsf.2014.09.035 ↗
34. Sonochemical synthesis of CuO nanostructures with different morphology10.1016/j.ultsonch.2011.08.009 ↗