journal article·2024-05Open access

Modelling of hybrid biocomposites for automotive structural applications

Ahmed Elmasry, Wiyao Azoti, Engy Ghoniem, Ahmed Elmarakbi

Abstract

The demand for environmentally friendly materials is at its peak, and government legislations have become stricter and no longer tolerate violations. With biocomposites emerging as structural components instead of being hidden as non-structural applications and interiors, the automotive and motorsport sector started considering them for structural body parts. Natural fibres abundance, commercial availability, renewability, low density, low cost, and high tensile strength make biocomposite materials excellent candidates for eco-friendly vehicles. Several studies reported the utilisation of biocomposites as high-performance components and structural applications. However, current computer-aided engineering and modelling tools are insufficient to explore the vast field of possibilities during biocomposite materials selection to accurately predict the components' behaviour and analyses. Therefore, this study focuses on creating a material model to predict the behaviour of biocomposite materials. Additionally, the model is numerically implemented to illustrate the deformation and bending stiffness capabilities of a motorsport monocoque chassis structure application. A micromechanics modelling combining rate-dependant constitutive laws and multi-site interactions of inclusions is developed for studying the nonlinear response of composite materials. To avoid numerical instabilities when increments of time become very small, a regulation procedure concerning the visco-plastic function is adopted in the computation of the consistent tangent modulus. Based on the Generalised Mori–Tanaka (GMT) scheme, the effective properties are obtained for the nonlinear composite. The accuracy of the model is evaluated and validated by comparison results from the open literature. Finally, the developed constitutive equations are implemented as a user-defined material UMAT in a Finite Element code, leading to an application on a bio-based composite for the bamboo/flax fibre-reinforced epoxy hybrid composite materials.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Natural Fiber Reinforced Composites · Bamboo properties and applications · Mechanical Engineering and Vibrations Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (88)

Show source-provided references
1. Studies on mechanical performance of biofibre/glass reinforced polyester hybrid composites10.1016/S0266-3538(03)00084-8 ↗
2. Multi-scale shear properties of flax fibre reinforced polyamide 11 biocomposites10.1016/j.compositesa.2016.03.014 ↗
3. Experimental analysis and micromechanical models of high performance renewable agave reinforced biocomposites10.1016/j.compositesb.2017.03.056 ↗
4. Biofibres and biocomposites10.1016/j.carbpol.2007.05.040 ↗
5. Natural fiber crash box design for motorsport
6. McLaren, Bcomp use natural composite fibers in F1 racing seat
7. Porsche, Bcomp collaborate on racing car with all-natural fiber composite bodywork
8. Comparative research on the crashworthiness characteristics of woven natural silk/epoxy composite tubes10.1016/j.matdes.2012.11.030 ↗
9. Effect of trigger configuration on the crashworthiness characteristics of natural silk epoxy composite tubes10.1016/j.compositesb.2013.05.022 ↗
10. Energy absorption and load carrying capability of woven natural silk epoxy–triggered composite tubes10.1016/j.compositesb.2015.03.017 ↗
11. Failure mechanism of woven natural silk/epoxy rectangular composite tubes under axial quasi-static crushing test using trigger mechanism10.1016/j.ijimpeng.2013.09.004 ↗
12. Energy absorption and failure response of silk/epoxy composite square tubes: experimental10.1016/j.compositesb.2011.08.019 ↗
13. Crashworthy characteristics of axial quasi-statically compressed Bombyx mori composite cylindrical tubes: experimental10.1007/s12221-017-1235-1 ↗
14. Crashworthiness characteristics of flax fibre reinforced epoxy tubes for energy absorption application10.1016/j.matdes.2013.04.014 ↗
15. Dynamic compressive behavior of woven flax-epoxy-laminated composites10.1016/j.ijimpeng.2018.03.004 ↗
16. Effect of triggering and polyurethane foam-filler on axial crushing of natural flax/epoxy composite tubes10.1016/j.matdes.2013.11.068 ↗
17. Axial response of flax fibre reinforced polymer-skinned tubes with lightweight foam cores and bioresin blend10.1016/j.tws.2020.106923 ↗
18. An experimental study on performance of jute-polyester composite tubes under axial and transverse impact loading10.1002/pc.25498 ↗
19. The effects of triggering mechanisms on the energy absorption capability of circular jute/epoxy composite tubes under quasi-static axial loading10.1007/s10443-018-9673-5 ↗
20. Investigation on energy absorption of natural and hybrid fiber under axial static crushing10.1016/j.compscitech.2017.07.028 ↗
21. Crashworthiness characteristics of carbon–jute–glass reinforced epoxy composite circular tubes10.1002/pc.24597 ↗
22. Crashworthiness performance of hybrid kenaf/glass fiber reinforced epoxy tube on winding orientation effect under quasi-static compression load10.1016/j.dt.2019.11.012 ↗
23. Static axial crushing response on the energy absorption capability of hybrid Kenaf/Glass fabric cylindrical tubes
24. Energy absorption capability of axially compressed woven natural ramie/green epoxy square composite tubes10.1177/0731684417700482 ↗
25. Energy absorption capability of date palm leaf fiber reinforced epoxy composites rectangular tubes10.1016/j.compstruct.2019.111004 ↗
26. Crushing behavior of kenaf fiber/wooden stick reinforced epoxy hybrid "green”composite elliptical tubes10.14314/polimery.2018.6.4 ↗
27. Promoting sustainable development with advanced bio-based composites
28. Advanced BIObased polyurethanes and fibres for the autoMOTIVE industry with increased environmental sustainability
29. FIBERGREEN PROJECT
30. Revealed: how McLaren is pioneering the use of sustainable composites in F1
31. Nonlinear finite element analysis of axially crushed cotton fibre composite corrugated tubes10.1016/j.compstruct.2006.04.057 ↗
32. Finite element modelling of axially crushed silk/epoxy composite square tubes10.1016/j.compstruct.2012.07.032 ↗
33. Micromechanics of particle-reinforced elasto-viscoplastic composites: finite element simulations versus affine homogenization10.1016/j.ijplas.2006.09.003 ↗
34. A micromechanics approach to homogenizing elasto-viscoplastic heterogeneous materials10.1016/j.ijsolstr.2014.07.003 ↗
35. Multiscale technique for nonlinear analysis of elastoplastic and viscoplastic composites10.1016/j.compositesb.2017.10.015 ↗
36. Effective response and field statistics in elasto-plastic and elasto-viscoplastic composites under radial and non-radial loadings10.1016/j.ijplas.2012.09.005 ↗
37. Mean field interaction model accounting for the spatial distribution of inclusions in elastic-viscoplastic composites10.1016/j.ijsolstr.2021.111040 ↗
38. The problem of elastic inclusions at finite concentration10.1016/0020-7683(95)00275-8 ↗
39. Fassi-Fehri · 1985
40. Multiple site self consistent10.1016/0020-7225(89)90002-5 ↗
41. Prediction of mechanical behaviour of inhomogeneous and anisotropic materials using an incremental scheme
42. Effective elastic moduli of two-phase composites containing randomly dispersed spherical inhomogeneities10.1007/BF01180222 ↗
43. Micromechanics and effective moduli of elastic composites containing randomly dispersed ellipsoidal inhomogeneities10.1007/BF01180221 ↗
44. Effective elastoplastic behavior of two-phase ductile matrix composites: a micromechanical framework10.1016/0020-7683(95)00266-9 ↗
45. Effective elastoplastic behavior of metal matrix composites containing randomly located aligned spheroidal inhomogeneities. Part I: micromechanics-based formulation10.1016/S0020-7683(00)00023-8 ↗
46. Effective elastoplastic behavior of metal matrix composites containing randomly located aligned spheroidal inhomogeneities. Part II: applications10.1016/S0020-7683(00)00026-3 ↗
47. Multi-site micromechanical modelling of thermo-elastic properties of heterogeneous materials10.1016/j.compstruct.2012.01.014 ↗
48. Micromechanics-based multi-site modeling of elastoplastic behavior of composite materials10.1016/j.ijsolstr.2015.02.002 ↗
49. Interaction modelling of the thermomechanical behaviour of spatially-oriented graphene platelets (GPLs) reinforced polymer matrix10.1016/j.ijsolstr.2021.111183 ↗
50. A self-consistent mechanics of composite materials10.1016/0022-5096(65)90010-4 ↗
51. Modelling effective properties of composite materials using the inclusion concept. General considerations
52. A comparative review of multiscale models for effective properties of nano- and micro-composites10.1016/j.pmatsci.2022.101022 ↗
53. The determination of the elastic field of an ellipsoidal inclusion, and related problems
54. Modelling and design of hierarchical fibre-graphene nanoplatelets reinforced elasto-viscoplastic polymer matrix composites to improve crashworthiness and energy absorption10.1016/j.compstruct.2023.116705 ↗
55. Zattarin · 2000
56. Micromechanical modeling of coupled viscoelastic–viscoplastic composites based on an incrementally affine formulation10.1016/j.ijsolstr.2013.02.004 ↗
57. Doghri · 2000
58. Mean-field homogenization of elasto-viscoplastic composites based on a general incrementally affine linearization method10.1016/j.ijplas.2009.06.003 ↗
59. Standard Test Methods for Tension Testing of Metallic Materials [Metric] E 8M – 04,” ASTM International.
60. Standard Test Method for Tensile Properties of Plastics D638 − 10,” ASTM International.
61. Tensile Properties of Polymer Matrix Composite Materials D3039/D3039M − 14,” ASTM International.
62. Standard Test Method for Flexural Properties of Polymer Matrix Composite Materials D7264/D7264M − 15,” ASTM International.
63. Reinforcing mechanisms of natural fibers in green composites: role of fibers morphology in a PLA/hemp model system10.1016/j.compscitech.2019.05.015 ↗
64. Experimental investigation on volume fraction of mechanical and physical properties of flax and bamboo fibers reinforced hybrid epoxy composites
65. Flax fibers, their composites and application
66. Investigation on the effect of stacking order and hybridization on mechanical and water absorption properties of woven flax/bamboo composites10.1002/pc.26808 ↗
67. Damage in biocomposites: stiffness evolution of aligned plant fibre composites during monotonic and cyclic fatigue loading10.1016/j.compositesa.2015.09.008 ↗
68. Polymer reinforced by flax fibres as a viscoelastoplastic material10.1016/j.compstruct.2014.01.043 ↗
69. Mesoscale modelling of tensile response and damage evolution in natural fibre reinforced laminates10.1016/j.compositesb.2017.03.018 ↗
70. Tensile and impregnation behavior of unidirectional hemp/paper/epoxy and flax/paper/epoxy composites10.1016/j.compstruct.2013.04.028 ↗
71. Review of the applications of biocomposites in the automotive industry10.1002/pc.23847 ↗
72. Determination of the mechanical properties of epoxy silica nanocomposites through FEA-supported evaluation of ball indentation test results
73. High modulus polyimide particle-reinforcement of epoxy composites10.1039/D0MA00980F ↗
74. Study of the effect of the concentration, size and surface chemistry of zirconia and silica nanoparticle fillers within an epoxy resin on the bulk properties of the resulting nanocomposites10.1002/pi.3183 ↗
75. Determining the mechanical properties of epoxy resin (DGEBA) composites by ultrasonic velocity measurement10.1002/app.37534 ↗
76. Critical review of recent publications on use of natural composites in infrastructure10.1016/j.compositesa.2011.11.019 ↗
77. Mechanical properties of short-flax-fibre reinforced compounds10.1016/j.compositesa.2005.10.011 ↗
78. Mechanical properties and flexural behavior of sustainable bamboo fiber-reinforced mortar10.3390/app10186587 ↗
79. Eroding interface and improved tetrahedral element algorithms for high-velocity impact computations in three dimensions10.1016/0734-743X(87)90057-1 ↗
80. A three-dimensional impact-penetration algorithm with erosion10.1016/0045-7949(87)90220-3 ↗
81. Chemical treatments on plant-based natural fibre reinforced polymer composites: an overview10.1016/j.compositesb.2012.04.053 ↗
82. Environmentally sustainable chemical treatment of plant fibers for improved performance of polymeric composites10.1002/pc.26779 ↗
83. Physical-mechanical properties of bamboo fibers-reinforced biocomposites: influence of surface treatment of fibers
84. Natural fiber composites: growing to fit sustainability needs
85. Decarbonising the automotive industry with bamboo super fibres
86. Flatwise to upright build orientations under three-point bending test of nylon 12 (PA12) additively manufactured by SLS10.3390/polym14051026 ↗
87. Chapter 4: fiber-reinforced cementitious composite design with controlled distribution and orientation of fibers using three-dimensional printing technology
88. Experimental and numerical three-point bending test for sandwich beams