Delamination in adhesively bonded CFRP joints: Standard fatigue, impact-fatigue and intermittent impact

Abstract The response of adhesive joints to three fatigue regimes, namely; constant amplitude sinusoidal loading (standard fatigue, SF), cyclic in-plane impacts (impact-fatigue, IF) and a combination of the two (CSIF), has been investigated. The samples used in this study were carbon fibre-reinforced polymer (CFRP) lap–strap joints (LSJs) bonded with a rubber modified epoxy adhesive. It was observed that fatigue fracture at very low load amplitudes occurred in IF. Two main patterns of failure were observed in SF; cohesive failure in the adhesive, which was linked to slow fatigue crack growth behaviour, and a mixed-mode failure, involving failure in both the adhesive and the CFRP. In addition, it was observed that the transition from cohesive to mixed-mode failure was accompanied by crack growth acceleration. In IF it was seen that all failure was of a mixed-mechanism nature. In the combined standard and impact-fatigue it was seen that the introduction of a relatively small number of impacts between SF blocks drastically changed the dynamics of fatigue crack propagation, increasing the crack rate. A further observation was that cavitation of rubber particles in the adhesive, which is seen as evidence of active toughening, was affected by the addition of impact loading.