journal article·2018-05Open access

On the fracture behaviour of CFRP bonded joints under mode I loading: Effect of supporting carrier and interface contamination

Simon Heide-Jørgensen, Sofia Teixeira de Freitas, Michal K. Budzik

Abstract

This paper addresses the fracture behaviour of bonded composite plates featuring a kissing bond along the crack growth path. Double cantilever beam (DCB) experiments are carried out under a displacement controlled loading condition to acquire the load response. The experimental data are collected and analysed analytically for specimens with and without kissing bond. The following aspects are observed and discussed: effect of the adhesive carrier film, non-smooth crack growth and rising R curve. An analytical model taking into account the aforementioned effects is proposed. The kissing bond leads to unstable crack growth resulting in a loss of the load carrying capacity. The presence of the knit carrier in the adhesive film results in the crack growth process characteristic for the stick-slip phenomena and a significant increase of the resistance to fracture of the bondline by triggering a bridging phenomenon. The model shows a very good agreement with the experimental data. A sound understanding of the fracture process is gained enabling analysis and prediction of the effects of kissing bonds and supporting carrier.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Mechanical Behavior of Composites · Structural Behavior of Reinforced Concrete · Structural Load-Bearing Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (76)

Show source-provided references
1. Failure mode maps for foam core sandwich beams10.1016/0025-5416(87)90496-4 ↗
2. Lawn · 1993
3. When and how do cracks propagate?10.1016/j.jmps.2009.05.009 ↗
4. Strength or toughness? A criterion for crack onset at a notch10.1016/S0997-7538(01)01184-6 ↗
5. Stress fields in composite laminates10.1016/0020-7683(78)90020-3 ↗
6. Delamination R-curve phenomena due to damage10.1016/0022-5096(92)90198-B ↗
7. Instrumented end notched flexure - crack propagation and process zone monitoring. Part I: modelling and analysis10.1016/j.ijsolstr.2012.08.028 ↗
8. Measurement of interface cohesive stresses and strains evolutions with combined mixed mode crack propagation test and Backface Strain Monitoring measurements10.1016/j.ijsolstr.2014.09.004 ↗
9. Beam analysis of angle-ply laminate mixed-mode bending specimens10.1016/S0266-3538(98)00128-6 ↗
10. Equilibrium cracks formed on a brittle fracture
11. Yielding of steel sheets containing slits10.1016/0022-5096(60)90013-2 ↗
12. A straightforward method to obtain the cohesive laws of bonded joints under mode I loading10.1016/j.ijadhadh.2012.07.008 ↗
13. Characterizing cohesive zone model using a mixed-mode direct method10.1016/j.engfracmech.2015.10.045 ↗
14. Equivalence of J integral and stress intensity factor approaches for large scale bridging problems10.1023/A:1007689004304 ↗
15. Determination of cohesive laws for materials exhibiting large scale damage zones - from R-Curves for wedge loaded DCB specimens to cohesive laws
16. Average crack-front velocity during subcritical fracture propagation in a heterogeneous medium10.1103/PhysRevE.84.036104 ↗
17. Coplanar perturbation of a crack lying on the mid-plane of a plate10.1007/s10704-011-9603-0 ↗
18. Control of cracks by interfaces in composites10.1098/rspa.1975.0001 ↗
19. On the mechanics of sinusoidal interfaces between dissimilar elastic-plastic solids subject to dominant mode I10.1016/j.engfracmech.2014.06.004 ↗
20. A revisited criterion for crack defection at an interface in a brittle bimaterial10.1016/S0266-3538(01)00067-7 ↗
21. Identification of kissing defects in adhesive bonds using infrared thermography10.1016/j.ijadhadh.2015.10.018 ↗
22. Detection of kissing bonds by Lamb waves10.1016/S0041-624X(97)00095-4 ↗
23. Measurement of the ultrasonic nonlinearity of kissing bonds in adhesive joints10.1016/j.ndteint.2009.02.002 ↗
24. Adhesive bond testing of carbon-epoxy composites by laser shockwave10.1088/0022-3727/44/3/034012 ↗
25. The analysis of kissing bonds in adhesive joints10.1016/j.ijadhadh.2017.02.019 ↗
26. Effect of interlaminar bonding imperfections on the behavior of angle-ply laminated cylindrical panels10.1016/j.compscitech.2003.12.009 ↗
27. Enhanced layerwise model for laminates with imperfect interfaces - Part 1: equations and theoretical validation10.1016/j.compstruct.2011.12.007 ↗
28. Multiscale cohesive failure modeling of heterogeneous adhesives10.1016/j.jmps.2007.08.005 ↗
29. An analysis of decohesion along an imperfect interface10.1007/BF00018611 ↗
30. Cohesive zone modelling of interface fracture near flaws in adhesive joints10.1016/j.engfracmech.2003.12.003 ↗
31. A first-order perturbation analysis of crack trapping by arrays of obstacles10.1115/1.3176178 ↗
32. Perturbation analysis of crack front in simple cantilever plate peeling experiment10.1016/j.ijadhadh.2014.01.014 ↗
33. Bridging micro to macroscale fracture properties in highly heterogeneous brittle solids: weak pinning versus fingering10.1016/j.jmps.2016.04.022 ↗
34. Perturbation approaches of a planar crack in linear elastic fracture mechanics: a review10.1016/j.jmps.2010.12.006 ↗
35. Finite size and geometrical non-linear effects during crack pinning by heterogeneities: an analytical and experimental study10.1016/j.jmps.2015.12.023 ↗
36. In-plane perturbation of the tunnel-crack under shear loading I: bifurcation and stability of the straight configuration of the front10.1016/S0020-7683(02)00349-9 ↗
37. Analyses of crack growth along interface of patterned wafer-level Cu-Cu bonds10.1016/j.ijsolstr.2009.05.015 ↗
38. A model for patterned interfaces debonding - application to adhesion tests10.1016/j.ijsolstr.2015.08.006 ↗
39. Crack growth along heterogeneous interface during the DCB experiment10.1016/j.ijsolstr.2017.05.013 ↗
40. Failure analysis of adhesively-bonded metal-skin-to-composite-stiffener: effect of temperature and cyclic loading10.1016/j.compstruct.2017.01.027 ↗
41. http://www.paintservices.com/pf-qd/.
42. Uv/ozone cleaning, a convenient alternative for high-quality bonding preparation10.1016/0143-7496(93)90019-6 ↗
43. Adhesion performance of UHMWPE after different surface modification techniques10.1016/j.medengphy.2005.07.009 ↗
44. Interface adhesion assessment of composite-to-metal bonded joints under salt spray conditions using peel tests10.1016/j.compstruct.2016.12.058 ↗
45. Poulis · 1993
46. S.T. de Freitas, D. Zarouchas, H. Poulis, The use of acoustic emission and composite peel tests to detect weak adhesion in composite structures, J. Adhes. https://doi.org/10.1080/00218464.2017.1396975.10.1080/00218464.2017.1396975 ↗
47. Reddy · 2004
48. The phenomena of rupture and flow in solids10.1098/rsta.1921.0006 ↗
49. Non-smooth mode I fracture of fibre-reinforced composites: an experimental, numerical and analytical study10.1098/rsta.2011.0381 ↗
50. Subcritical interlaminar crack-growth in fiber composites exhibiting a rising R-curve10.1007/BF01184578 ↗
51. Structural hierarchies define toughness and defect-tolerance despite simple and mechanically inferior brittle building blocks
52. Dynamic analysis of unstable crack-propagation and arrest in dcb test specimen10.1007/BF00035502 ↗
53. A general analytical model based on elastic foundation beam theory for adhesively bonded DCB joints either with flexible or rigid adhesives10.1016/j.ijsolstr.2016.05.011 ↗
54. Energy-release rate of symmetrical adhesive joints10.1016/0013-7944(92)90198-N ↗
55. An in situ technique for the assessment of adhesive properties of a joint under load10.1007/s10704-011-9630-x ↗
56. Dependency of bridging traction of DCB composite specimen on interface fiber angle10.1016/j.tafmec.2017.02.009 ↗
57. Bridging law and toughness characterisation of CSM and SMC composites10.1016/S0266-3538(01)00167-1 ↗
58. Large-scale bridging in composites: R-curves and bridging laws10.1016/S1359-835X(98)00025-6 ↗
59. Calculating a damage parameter and bridging stress from G(IC) delamination tests on fibre composites10.1016/j.compscitech.2004.12.040 ↗
60. Augmented double cantilever beam model for studying crack-propagation and arrest10.1007/BF00035958 ↗
61. Damage tolerance of a sandwich panel containing a cracked square lattice core10.1177/1099636209104535 ↗
62. The fracture toughness of a cordierite square lattice10.1016/j.actamat.2009.08.069 ↗
63. Preliminary study on ductile fracture of imperfect lattice materials10.1016/j.ijsolstr.2011.08.013 ↗
64. Mixed-mode interface toughness of wafer-level Cu–Cu bonds using asymmetric chevron test10.1016/j.jmps.2007.07.016 ↗
65. Effects of patterning on the interface toughness of wafer-level Cu–Cu bonds10.1016/j.actamat.2007.10.016 ↗
66. Gibson · 2016
67. Compressive response of a sandwich plate containing a cracked diamond-celled lattice10.1016/j.jmps.2009.05.008 ↗
68. Fracture toughness of two-dimensional cellular material with periodic microstructure10.1007/s10704-007-9171-5 ↗
69. Cracks in random brittle solids: from fiber bundles to continuum mechanics10.1140/epjst/e2014-02268-9 ↗
70. Quantitative prediction of effective toughness at random heterogeneous interfaces10.1103/PhysRevLett.110.165507 ↗
71. On the crack front curvature in bonded joints10.1016/j.tafmec.2012.05.002 ↗
72. On growth of crack fronts in the dcb-test10.1016/0961-9526(93)90050-T ↗
73. A three-dimensional crack tip element for energy release rate determination in layered elastic structures10.1177/002199801772662118 ↗
74. Lattice trapping of fracture cracks10.1063/1.1660699 ↗
75. Pinning of cracks by dislocations
76. Sub-critical crack growth, surface energy and fracture toughness of brittle materials