journal article·2023-04-01Open access

Improvement of Processability Characteristics of Porcelain-Based Formulations Toward the Utilization of 3D Printing Technology

Liliana Sofia Oliveira Pires, Daniel Gil Afonso, Maria Helena Figueira Vaz Fernandes, José Martinho Marques de Oliveira

Abstract

A study of the feasibility of porcelain-based formulations for 3D printing was performed. Based on commercial materials characterization, the binder jetting process properties requirements were defined. Porcelain powder-based formulations were prepared and evaluated with different binder solutions. The powder-binder formulations were characterized (e.g., particle size distribution and wettability of powder, viscosity and surface tension of liquid binder) and showed some different and similar characteristics when compared with commercial materials. The addition of solid (sodium alginate, sucrose) and liquid (glycerol, ethanol) additives in the powder-binder composition improved the experimental printed tests. The effect of binder composition and operating process parameters (binder saturation level, bleed compensation, and printed layer thickness) was analyzed and optimized to obtain a printed saucer with different designs. Results revealed some limitations related to the materials and the technology, thus justifying the introduction of technological improvements. This study showed the possibility to process industrial porcelain powders by additive manufacturing, paving the way for a new development challenge in the productive process of ceramic products.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Innovations in Concrete and Construction Materials · 3D Printing in Biomedical Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

EMaRT Group—Emerging: Materials, Research, Technology, University of Aveiro, Oliveira de Azeméis, Portugal.

CICECO, Aveiro Institute of Materials, University of Aveiro, Aveiro, Portugal.

School of Design, Management and Production Technologies Northern Aveiro, University of Aveiro, Oliveira de Azeméis, Portugal.

Department of Materials and Ceramic Engineering, University of Aveiro, Aveiro, Portugal.

TEMA: Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro, Aveiro, Portugal.

References (61)

Show source-provided references
1. 10.1108/RPJ-09-2015-012810.1108/RPJ-09-2015-0128 ↗
2. 10.1016/j.mattod.2017.07.00110.1016/j.mattod.2017.07.001 ↗
3. 10.1016/j.pmatsci.2020.10070710.1016/j.pmatsci.2020.100707 ↗
4. 10.1016/j.matlet.2018.09.11810.1016/j.matlet.2018.09.118 ↗
5. 10.1016/j.ceramint.2019.04.01210.1016/j.ceramint.2019.04.012 ↗
6. Günther D, , Mögele F. Additive manufacturing of casting tools using Powder-Binder-Jetting Technology. In New Trends in 3D Printing, Chapter 3, 2016; pp.53–85.
7. Marchelli G, , Ganter M, , Storti D. New material systems for 3D ceramic printing. In Proceedings of the Twentieth International Solid Freeform Fabrication Symposium, Austin: University of Texas, 2009.
8. 10.1016/j.jmapro.2009.03.00210.1016/j.jmapro.2009.03.002 ↗
9. 10.1016/j.mattod.2013.11.01710.1016/j.mattod.2013.11.017 ↗
10. 10.1021/acs.chemrev.7b0007410.1021/acs.chemrev.7b00074 ↗
11. 10.1016/j.matdes.2016.07.13610.1016/j.matdes.2016.07.136 ↗
12. 10.1088/1468-6996/16/3/03350210.1088/1468-6996/16/3/033502 ↗
13. 10.1016/j.actbio.2010.09.03910.1016/j.actbio.2010.09.039 ↗
14. 10.1007/s10856-007-3346-510.1007/s10856-007-3346-5 ↗
15. 10.1016/j.jeurceramsoc.2010.04.03710.1016/j.jeurceramsoc.2010.04.037 ↗
16. 10.1016/j.cobme.2017.05.01010.1016/j.cobme.2017.05.010 ↗
17. 10.1016/j.cossms.2016.12.00210.1016/j.cossms.2016.12.002 ↗
18. Miyanaji H, , Yang L, , Zhang S, et al. A preliminary study of the graded dental porcelain ceramic structures fabricated via binder jetting 3D printing. In: Solid Freeform Fabrication Symposium, Austin: University of Texas, 2014; pp. 578–589.
19. Zhang S, , Miyanaji H, , Yang L, et al. An experimental study of ceramic dental porcelain materials using a 3D Print (3DP) Process. In: Proceedings of 25th Annual International Solid Freeform Fabrication Symposium, Austin: University of Texas, 2014; pp. 991–1011.
20. 10.1016/j.promfg.2016.08.07410.1016/j.promfg.2016.08.074 ↗
21. 10.1007/s11837-015-1771-310.1007/s11837-015-1771-3 ↗
22. 10.1016/j.ceramint.2020.03.28010.1016/j.ceramint.2020.03.280 ↗
23. Miao G, , Du W, , Moghadasi M, et al. Ceramic binder jetting additive manufacturing: Effects of granulation on properties of feedstock powder and printed and sintered parts. Addit Manuf, 2020; 36:101542.
24. 10.1038/s41598-019-38862-710.1038/s41598-019-38862-7 ↗
25. 10.1115/1.403664010.1115/1.4036640 ↗
26. 10.1016/j.ceramint.2016.09.19710.1016/j.ceramint.2016.09.197 ↗
27. 10.1115/1.404624810.1115/1.4046248 ↗
28. 10.1016/j.jeurceramsoc.2012.12.01210.1016/j.jeurceramsoc.2012.12.012 ↗
29. 10.1016/j.autcon.2019.01.01310.1016/j.autcon.2019.01.013 ↗
30. 10.1007/s00170-010-2821-110.1007/s00170-010-2821-1 ↗
31. 10.1108/1355254031047746310.1108/13552540310477463 ↗
32. 10.1016/j.powtec.2021.04.00510.1016/j.powtec.2021.04.005 ↗
33. 10.1016/j.jeurceramsoc.2009.03.02910.1016/j.jeurceramsoc.2009.03.029 ↗
34. Raimondo M, , Dondi M, , Zanelli C, et al. Processing and properties of large-sized ceramic slabs. Bol la Soc Esp Ceram Vidr, 2010; 49:289–296.
35. 10.1016/j.ceramint.2016.03.17810.1016/j.ceramint.2016.03.178 ↗
36. 10.1111/j.1151-2916.1989.tb06184.x10.1111/j.1151-2916.1989.tb06184.x ↗
37. 10.1016/j.ces.2004.04.04210.1016/j.ces.2004.04.042 ↗
38. 10.1016/j.ceramint.2017.05.02310.1016/j.ceramint.2017.05.023 ↗
39. 10.1046/j.1365-2389.2001.00392.x10.1046/j.1365-2389.2001.00392.x ↗
40. 10.1016/j.powtec.2015.10.00210.1016/j.powtec.2015.10.002 ↗
41. 10.21273/HORTSCI.44.6.169410.21273/HORTSCI.44.6.1694 ↗
42. ASTM International. ASTM C1161-13—Standard Test Method for Flexural Strength of Advanced Ceramics at Ambient Temperature USA: 2013; pp.1–19.
43. ISO International Standard. ISO 10545-3:2018—Ceramic tiles—Part 3: Determination of Water Absorption Apparent Porosity Apparent Relative Density and Bulk Density Geneva Switzerland: 2018; pp.1–16.
44. 10.1007/s00170-018-2369-z10.1007/s00170-018-2369-z ↗
45. Liravi F, , Jacob-John V, , Toyserkani A, et al. A hybrid method for additive manufacturing of silicone structures. In Solid Freeform Fabrication 2017: Proceedings of the 28th Annual International Solid Freeform Fabrication Symposium—An Additive Manufacturing Conference (ed. Solid Freeform Fabrication Symposium), 2017; pp.1897–1917.
46. Gingter P, , Wätjen AM, , Kramer M, et al. Functionally graded ceramic structures by direct thermal inkjet printing. J Ceram Sci Technol, 2015; 06:119–124.
47. 10.1108/RPJ-05-2016-007610.1108/RPJ-05-2016-0076 ↗
48. Celik H. Effect of spray-dried powder granularity on porcelain tile properties. J Ceram Process Res, 2011; 12:483–487.
49. 10.1016/j.jeurceramsoc.2009.11.01810.1016/j.jeurceramsoc.2009.11.018 ↗
50. 10.5897/IJPS2014.421810.5897/IJPS2014.4218 ↗
51. 10.5012/bkcs.2012.33.10.321810.5012/bkcs.2012.33.10.3218 ↗
52. 10.1155/2013/47262610.1155/2013/472626 ↗
53. 10.1016/j.msec.2014.01.02710.1016/j.msec.2014.01.027 ↗
54. 10.1016/j.biomaterials.2014.01.06410.1016/j.biomaterials.2014.01.064 ↗
55. 10.1590/S0366-6913201300030000910.1590/S0366-69132013000300009 ↗
56. 10.1021/cm010163210.1021/cm0101632 ↗
57. 10.1108/1355254081087803010.1108/13552540810878030 ↗
58. 10.1016/j.addma.2017.12.00210.1016/j.addma.2017.12.002 ↗
59. Garzón EMO. Alternative Materials Infiltration in 3D Ceramic Models Printed by Binder Jetting: A Feasibility Assessment. Portugal: Faculty of Engineering of the University of Porto, 2019.
60. 10.1016/j.jeurceramsoc.2018.03.01410.1016/j.jeurceramsoc.2018.03.014 ↗
61. 10.1016/j.ceramint.2013.06.06610.1016/j.ceramint.2013.06.066 ↗